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using Newtonsoft.Json;
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using System;
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using System.Collections.Generic;
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using System.Diagnostics;
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using System.Linq;
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using System.Threading;
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using System.Threading.Tasks;
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using System.Web.UI.WebControls;
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using System.Windows.Forms;
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using System.Xml;
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using ZJ_BYD.Common;
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using ZJ_BYD.DB;
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using ZJ_BYD.Enums;
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using ZJ_BYD.Model;
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using ZJ_BYD.Untils;
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using ZJ_BYD.ViewModel;
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namespace ZJ_BYD
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{
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public class DoSomething : MyEventHandler
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{
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private StationInfo _stationInfo;
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private List<LogVm> _logs;
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private List<PointKeyValue> _plcPoints;
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//打印条码
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private string BarCode = "";
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private bool startprint = true;
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private bool savedb = true;
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private bool runMainMatch = true;
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private bool runSubMatch = true;
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private bool runRequestMes = true;
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private bool runStationData = true;
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private static int tempMachineType = -1;//临时存放机型
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#region 公共操作
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private (bool ok, string value) ReadPlcValue(string pointCode)
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{
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try
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{
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bool ok = false;
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string value = null;
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var point = _plcPoints.FirstOrDefault(m => m.Key == pointCode);
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if (point != null)
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{
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var plcValue = PlcHelper.GetPlcVal(point.DataType, point.Address);
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ok = plcValue.ok;
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if (plcValue.ok)
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{
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value = plcValue.val.Replace("\r", "");
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}
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else
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{
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LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>读取{pointCode}值为失败");
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}
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}
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else
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{
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LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>{pointCode}地址不存在");
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}
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return (ok, value);
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}
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catch (Exception ex)
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{
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var errMsg = ex == null ? "未知异常" : ex.Message;
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MessageBox.Show($"DoSomething中ReadPlcValue方法出发异常:{errMsg}，请联系管理员！");
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return (false, "");
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}
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}
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private void LogHandler(string log)
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{
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_logs.Add(new LogVm
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{
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StationCode = _stationInfo.StationCode,
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HisLog = Log
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});
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StationCode = _stationInfo.StationCode;
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Log = log + Environment.NewLine;
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}
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#endregion
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#region 数据处理逻辑
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/// <summary>
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/// 开始读取PLC数据
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/// </summary>
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/// <param name="stationInfo"></param>
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/// <param name="logs"></param>
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public void ReadPlc(StationInfo stationInfo, List<LogVm> logs)
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{
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try
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{
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_stationInfo = stationInfo;
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_logs = logs;
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_plcPoints = Program.PointKeyValues.Where(m => m.StationCode == _stationInfo.StationCode).ToList();
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Task.Factory.StartNew(() =>
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{
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while (true)
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{
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Thread.Sleep(Program.readplcrate);
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DataChange();
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}
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});
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}
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catch (Exception ex)
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{
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var errMsg = ex == null ? "未知异常" : ex.Message;
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MessageBox.Show($"DoSomething中ReadPlc方法出发异常:{errMsg}，请联系管理员！");
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}
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}
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/// <summary>
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/// 轮训读取PLC数据，并进行处理
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/// </summary>
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private void DataChange()
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{
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try
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{
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if (_plcPoints != null && _plcPoints.Count > 0)
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{
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foreach (var plcPoint in _plcPoints)
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{
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var plcResult = PlcHelper.GetPlcVal(plcPoint.DataType, plcPoint.Address);
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if (plcResult.ok)
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{
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string strVal = plcResult.val;
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switch (plcPoint.Key)
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{
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//工位状态
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case "M3":
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var stationEnumVal = EnumHelper.GetEnumByValue(typeof(StationStatusEnum), int.Parse(plcResult.val));
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if (stationEnumVal != null)
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{
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strVal = EnumHelper.GetEnumDescription(stationEnumVal);
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}
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else
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{
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strVal = "UNDEFINED";
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}
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break;
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//产品总状态
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case "M5":
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var enumVal = EnumHelper.GetEnumByValue(typeof(StatusEnum), int.Parse(plcResult.val));
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if (enumVal != null)
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{
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strVal = EnumHelper.GetEnumDescription(enumVal);
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}
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else
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{
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strVal = "UNDEFINED";
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}
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break;
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//机台状态
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case "M7":
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strVal = plcResult.val.ToLower() == "true" ? "手动" : "自动";
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break;
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//机型
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case "M14":
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MacType_M14(strVal, plcPoint.DataType, plcPoint.Address);
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break;
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//请求条码打印
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case "M16":
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Print_M16_M17(strVal);
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break;
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//请求主条码匹配
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case "M19":
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MainMatch_M19_M20(strVal);
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break;
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//请求组件条码匹配
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case "M21":
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SubMatch_M21_M22(strVal);
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break;
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//请求数据上传
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case "M23":
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RequestMes_M23_M24(strVal);
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break;
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//请求指定工位数据
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case "M25":
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GetStationData_M25_M26(strVal);
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break;
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default:
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break;
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}
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plcPoint.Val = strVal;
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}
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}
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}
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}
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catch (Exception ex)
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{
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var errMsg = ex == null ? "未知异常" : ex.Message;
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LogHandler($"数据处理异常：{errMsg}");
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}
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}
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/// <summary>
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/// 机型
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/// </summary>
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/// <param name="strVal"></param>
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private void MacType_M14(string strVal, string dataType, string address)
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{
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try
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{
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//重新读取PLC点位值
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var readResult = PlcHelper.GetPlcVal(dataType, address);
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if (readResult.ok)
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{
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strVal = readResult.val;
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}
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else
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{
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LogHelper.WriteErrorLog($"MacType_M14方法读取机型失败，机型值={strVal}");
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}
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if (strVal.Contains("."))
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{
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strVal = strVal.Substring(0, strVal.LastIndexOf("."));
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}
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int.TryParse(strVal, out int sortIndex);
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//如果PLC传入的机型和上一次的不一样，则重新赋值，并且重新查数据库校验-2023-04-10
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if (tempMachineType != sortIndex)
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{
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if (sortIndex > 0)
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{
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if (_stationInfo == null)
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{
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LogHelper.WriteLog($"MacType_M14方法中的工位信息为空，机型值={strVal}");
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return;
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}
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var maskCode = Program.t_MaskCodes.FirstOrDefault(m => m.StationCode == _stationInfo.StationCode && m.SortIndex == sortIndex);
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if (maskCode == null)
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{
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var msg = $"{DateTime.Now:HH:mm:ss}>>>>>{_stationInfo.StationCode}工位PLC发送机型在一体机不存在：{sortIndex}{Environment.NewLine}";
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LogHelper.WriteLog(msg);
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_logs.Add(new LogVm
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{
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StationCode = _stationInfo.StationCode,
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HisLog = msg
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});
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StationCode = _stationInfo.StationCode;
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Log = msg;
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}
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else
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{
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bool needChange = false;
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Program.MachineType = maskCode.Category;//机型
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if (!maskCode.IsUsed)
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{
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needChange = true;
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}
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if (needChange)
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{
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var rows = MskCodeHelper.UpdateMskCodeIsUsedBySortIndex(sortIndex);
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if (rows > 0)
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{
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var msg = $"{DateTime.Now:HH:mm:ss}>>>>>{_stationInfo.StationCode}工位进行了机型切换,机型={sortIndex}，请重启上位机{Environment.NewLine}";
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LogHelper.WriteLog(msg);
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_logs.Add(new LogVm
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{
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StationCode = _stationInfo.StationCode,
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HisLog = msg
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});
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StationCode = _stationInfo.StationCode;
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Log = msg;
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}
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else
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{
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var msg = $"{DateTime.Now:HH:mm:ss}>>>>>{_stationInfo.StationCode}工位进行机型切换失败，机型={sortIndex}{Environment.NewLine}";
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LogHelper.WriteLog(msg);
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_logs.Add(new LogVm
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{
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StationCode = _stationInfo.StationCode,
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HisLog = msg
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});
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StationCode = _stationInfo.StationCode;
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Log = msg;
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}
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}
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}
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}
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}
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}
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catch (Exception ex)
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{
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var errMsg = ex == null ? "未知异常" : ex.Message;
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MessageBox.Show($"DoSomething中MacType_M14方法出发异常:{errMsg}，请联系管理员！");
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}
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}
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/// <summary>
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/// 打印条码
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/// </summary>
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/// <param name="strVal"></param>
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private void Print_M16_M17(string strVal)
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{
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if ((!string.IsNullOrWhiteSpace(strVal)) && (strVal.ToLower() == "true" || strVal == "1") && startprint && _stationInfo.IsShowPrintBtn)
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{
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startprint = false;
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var plcMsg = $"{DateTime.Now:HH:mm:ss}>>>>>PLC请求打印{Environment.NewLine}";
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_logs.Add(new LogVm
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{
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StationCode = _stationInfo.StationCode,
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HisLog = plcMsg
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});
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StationCode = _stationInfo.StationCode;
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Log = plcMsg;
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//主条码点位
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var M28 = _plcPoints.FirstOrDefault(m => m.Key == "M28");
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//打印条码反馈点位
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var M17 = _plcPoints.FirstOrDefault(m => m.Key == "M17");
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//机种信息
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var M14 = _plcPoints.FirstOrDefault(m => m.Key == "M14");
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//产品总状态
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var M5 = _plcPoints.FirstOrDefault(m => m.Key == "M5");
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//启动反馈点位
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var M20 = _plcPoints.FirstOrDefault(m => m.Key == "M20");
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if (M28 != null && !string.IsNullOrWhiteSpace(M28.Val))
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{
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try
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{
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//调用打印
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var (ok, resultBarcode, msg) = PrintByHttp_1(M28.Val, _stationInfo);
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if (ok)
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{
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BarCode = resultBarcode;
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//打印反馈
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Program.siemensS7Net.Write(M17.Address, ushort.Parse("1"));
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}
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else
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{
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//打印反馈
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Program.siemensS7Net.Write(M17.Address, ushort.Parse("2"));
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}
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_logs.Add(new LogVm
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{
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StationCode = _stationInfo.StationCode,
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HisLog = msg
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});
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StationCode = _stationInfo.StationCode;
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Log = msg;
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}
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catch (Exception ex)
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{
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startprint = true;
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var msg = ex == null ? "操作异常" : ex.Message;
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LogHelper.WriteErrorLog($"标签打印时异常：{msg}");
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//打印反馈
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Program.siemensS7Net.Write(M17.Address, ushort.Parse("2"));
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}
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}
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else
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{
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var msg = $"{DateTime.Now:HH:mm:ss}>>>>>一体机打印时反馈主条码为空无法匹配机型{Environment.NewLine}";
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_logs.Add(new LogVm
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{
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StationCode = _stationInfo.StationCode,
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HisLog = msg
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});
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StationCode = _stationInfo.StationCode;
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Log = msg;
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startprint = true;
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}
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}
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else
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{
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startprint = true;
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}
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}
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/// <summary>
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/// 主条码变化-匹配
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/// </summary>
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private void MainMatch_M19_M20(string strVal)
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{
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if (!string.IsNullOrWhiteSpace(strVal) && strVal == "1" && runMainMatch)
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{
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runMainMatch = false;
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LogHandler($"{Environment.NewLine}{DateTime.Now:HH:mm:ss}>>>>>PLC请求主条码匹配");
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var M20 = _plcPoints.FirstOrDefault(m => m.Key == "M20");
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try
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{
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//主条码校验
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var (ok, valresult, msg) = CheckCode.StartCheck(_stationInfo, _plcPoints);
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_logs.Add(new LogVm
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{
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StationCode = _stationInfo.StationCode,
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HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>主条码匹配反馈：{(ok ? "OK" : "NG")}，详情：{msg}{Environment.NewLine}"
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});
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StationCode = _stationInfo.StationCode;
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Log = $"{DateTime.Now:HH:mm:ss}>>>>>主条码匹配反馈：{(ok ? "OK" : "NG")}，详情：{msg}{Environment.NewLine}";
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if (ok)
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{
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Program.siemensS7Net.Write(M20.Address, ushort.Parse("1"));
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}
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else
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{
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Program.siemensS7Net.Write(M20.Address, ushort.Parse("2"));
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}
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}
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catch (Exception ex)
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{
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Program.siemensS7Net.Write(M20.Address, ushort.Parse("2"));
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var errMsg = ex == null ? "未知异常" : ex.Message;
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LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}");
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runMainMatch = true;
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}
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}
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else
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{
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runMainMatch = true;
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}
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}
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/// <summary>
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/// 组件条码变化-匹配
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/// </summary>
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private void SubMatch_M21_M22(string strVal)
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{
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if (!string.IsNullOrWhiteSpace(strVal) && (strVal == "1" || strVal == "2") && runSubMatch)
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{
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runSubMatch = false;
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LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>PLC请求组件条码匹配");
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try
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{
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string errmsg;
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//机种
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var M14 = _plcPoints.FirstOrDefault(m => m.Key == "M14");
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int.TryParse(M14.Val, out int intMachineType);
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|
|
var mskCode = Program.t_MaskCodes.FirstOrDefault(m => m.StationCode == _stationInfo.StationCode && m.SortIndex == intMachineType);
|
|
|
if (mskCode == null)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>组件条码匹配反馈：NG（未查询到掩码表数据，工位：{_stationInfo.StationCode}，机型={M14.Val}）");
|
|
|
runSubMatch = true;
|
|
|
CodeMatchUploadResult(false);
|
|
|
return;
|
|
|
}
|
|
|
//支线查询逻辑
|
|
|
T_BranchInfo branchInfo = new T_BranchInfo();
|
|
|
|
|
|
var subPoints = _plcPoints.Where(m => m.IsSub).OrderBy(m => m.Key).ToList();
|
|
|
if (mskCode.IsUseStator)
|
|
|
{
|
|
|
branchInfo = BranchInfoHelper.GetBranchInfoByStationCodeAndProductSfcCode(_stationInfo.StationCode, mskCode.ProductSfcCode);
|
|
|
if (branchInfo == null)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>验证组件码反馈：NG（未查询到支线配置信息，工位：{_stationInfo.StationCode}，机壳条码：{mskCode.ProductSfcCode}）");
|
|
|
runSubMatch = true;
|
|
|
CodeMatchUploadResult(false);
|
|
|
return;
|
|
|
}
|
|
|
}
|
|
|
if (subPoints.Count <= 0)
|
|
|
{
|
|
|
errmsg = $"{_stationInfo.StationName}组件条码本地匹配反馈：NG（PLC点位表未获取到组件条码配置）";
|
|
|
LogHelper.WriteLog(errmsg);
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>{errmsg}");
|
|
|
runSubMatch = true;
|
|
|
CodeMatchUploadResult(false);
|
|
|
return;
|
|
|
}
|
|
|
var subCodeVms = new List<SubCodeVM>();
|
|
|
for (int i = 0; i < subPoints.Count; i++)
|
|
|
{
|
|
|
//重新读取组件条码
|
|
|
if (string.IsNullOrWhiteSpace(subPoints[i].Val))
|
|
|
{
|
|
|
subPoints[i].Val = PlcHelper.GetPlcVal(subPoints[i].DataType, subPoints[i].Address, subPoints[i].Length).val;
|
|
|
}
|
|
|
|
|
|
if (!string.IsNullOrWhiteSpace(subPoints[i].Val))
|
|
|
{
|
|
|
subCodeVms.Add(new SubCodeVM { SubCode = subPoints[i].Val, SortIndex = i + 1 });
|
|
|
}
|
|
|
}
|
|
|
if (subCodeVms.Count <= 0)
|
|
|
{
|
|
|
errmsg = $"{_stationInfo.StationName}组件条码本地匹配反馈：NG（未获取到组件条码）";
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>{errmsg}");
|
|
|
runSubMatch = true;
|
|
|
CodeMatchUploadResult(false);
|
|
|
return;
|
|
|
}
|
|
|
|
|
|
//组件条码本地校验
|
|
|
var (ok, msg) = CheckCode.MachCode(mskCode, subCodeVms);
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>{msg}");
|
|
|
//本地校验失败，就无需往下执行
|
|
|
if (!ok)
|
|
|
{
|
|
|
CodeMatchUploadResult(ok);
|
|
|
runSubMatch = true;
|
|
|
return;
|
|
|
}
|
|
|
|
|
|
//在线模式
|
|
|
if (Program.SysMode)
|
|
|
{
|
|
|
//支线查询逻辑
|
|
|
if (mskCode.IsUseStator)
|
|
|
{
|
|
|
//构建查询参数
|
|
|
var subCode = subCodeVms.FirstOrDefault()?.SubCode;
|
|
|
string[] lins = null;
|
|
|
if (!string.IsNullOrWhiteSpace(branchInfo.BranchResource))
|
|
|
{
|
|
|
if (branchInfo.BranchResource.Contains(","))
|
|
|
{
|
|
|
lins = branchInfo.BranchResource.Split(',');
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
lins = new string[1];
|
|
|
lins[0] = branchInfo.BranchResource;
|
|
|
}
|
|
|
}
|
|
|
|
|
|
var checkSubResult = CheckCode.CheckSubCodesByOnLine(_stationInfo, lins, branchInfo.BranchSite, branchInfo.BranchProcedure, branchInfo.BranchPara, subCodeVms);
|
|
|
ok = checkSubResult.ok;
|
|
|
if (ok)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>{checkSubResult.msg}");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>{checkSubResult.msg}");
|
|
|
CodeMatchUploadResult(ok);
|
|
|
runSubMatch = true;
|
|
|
return;
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
CodeMatchUploadResult(ok);
|
|
|
runSubMatch = true;
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>{ex}");
|
|
|
CodeMatchUploadResult(false);
|
|
|
runSubMatch = true;
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
runSubMatch = true;
|
|
|
}
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 上报MES操作
|
|
|
/// </summary>
|
|
|
/// <param name="stationInfo"></param>
|
|
|
/// <param name="plcPoints"></param>
|
|
|
/// <param name="logs"></param>
|
|
|
/// <param name="strVal"></param>
|
|
|
private void RequestMes_M23_M24(string strVal)
|
|
|
{
|
|
|
if (!string.IsNullOrWhiteSpace(strVal) && strVal == "1" && savedb && runRequestMes)
|
|
|
{
|
|
|
runRequestMes = false;
|
|
|
|
|
|
//执行结果状态
|
|
|
bool isCheck = false;
|
|
|
try
|
|
|
{
|
|
|
#region 开始执行
|
|
|
|
|
|
//主条码
|
|
|
var M28 = _plcPoints.FirstOrDefault(m => m.Key == "M28");
|
|
|
//重新读取主条码
|
|
|
var plcResult = PlcHelper.GetPlcVal(M28?.DataType, M28?.Address);
|
|
|
if (plcResult.ok)
|
|
|
{
|
|
|
M28.Val = plcResult.val.Replace("\r", "");
|
|
|
}
|
|
|
|
|
|
var plcMsg = $"{DateTime.Now:HH:mm:ss}>>>>>PLC请求数据上传，主条码={M28.Val}{Environment.NewLine}";
|
|
|
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = plcMsg
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = plcMsg;
|
|
|
|
|
|
if (string.IsNullOrWhiteSpace(M28.Val) || M28.Val == "ERROR")
|
|
|
{
|
|
|
var errMsg = $"一体机数据上传反馈：{_stationInfo.StationCode}工位数据上传NG，壳体条码异常！";
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}";
|
|
|
DataUploadResult(false);
|
|
|
return;
|
|
|
}
|
|
|
//铭牌打印工位，从PLC读取组件码（手持扫码枪扫的铭牌码）和上位机自动生成的进行比对
|
|
|
if (_stationInfo.IsShowPrintBtn)
|
|
|
{
|
|
|
//组件条码
|
|
|
var strSubCode = "";
|
|
|
var subCodes = Program.PointKeyValues.Where(m => m.StationCode == Program.ActiveStatinCode && m.IsSub && m.Key != "M100").ToList();
|
|
|
if (subCodes.Count > 0)
|
|
|
{
|
|
|
|
|
|
for (int i = 0; i < subCodes.Count; i++)
|
|
|
{
|
|
|
if (!string.IsNullOrEmpty(subCodes[i].Val))
|
|
|
{
|
|
|
strSubCode += ($"{subCodes[i].Val}，");
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
if (string.IsNullOrEmpty(BarCode))
|
|
|
{
|
|
|
var errMsg = $"一体机数据上传反馈：{_stationInfo.StationCode}工位数据上传NG，打印条码值为空！";
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}";
|
|
|
DataUploadResult(false);
|
|
|
return;
|
|
|
}
|
|
|
strSubCode = strSubCode.TrimEnd('，');
|
|
|
if (string.IsNullOrEmpty(strSubCode))
|
|
|
{
|
|
|
var errMsg = $"一体机数据上传反馈：{_stationInfo.StationCode}工位数据上传NG，扫描铭牌码值为空！";
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}";
|
|
|
DataUploadResult(false);
|
|
|
return;
|
|
|
}
|
|
|
if (BarCode != strSubCode)
|
|
|
{
|
|
|
var errMsg = $"一体机数据上传反馈：{_stationInfo.StationCode}工位数据上传NG，打印条码：{BarCode}与组件条码：{strSubCode}不一致！";
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}";
|
|
|
DataUploadResult(false);
|
|
|
return;
|
|
|
}
|
|
|
else if (!ResultHelper.CheckBarcodeAndProductCode(M28.Val, BarCode))
|
|
|
{
|
|
|
var errMsg = $"一体机数据上传反馈：{_stationInfo.StationCode}工位数据上传NG，打印条码：{BarCode}已在其他产品上绑定！";
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>{errMsg}{Environment.NewLine}";
|
|
|
DataUploadResult(false);
|
|
|
return;
|
|
|
}
|
|
|
}
|
|
|
savedb = false;
|
|
|
#endregion
|
|
|
|
|
|
//存本地库
|
|
|
var (ok, msg) = CheckCode.SaveDb(_stationInfo.StationCode, BarCode);
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>{msg}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>{msg}{Environment.NewLine}";
|
|
|
if (!ok)
|
|
|
{
|
|
|
DataUploadResult(ok);
|
|
|
return;
|
|
|
}
|
|
|
if (Program.SysMode)
|
|
|
{
|
|
|
//机种信息
|
|
|
var M14 = _plcPoints.FirstOrDefault(m => m.Key == "M14");
|
|
|
var mskCode = Program.t_MaskCodes.First(m => m.StationCode == _stationInfo.StationCode && m.SortIndex == int.Parse(M14.Val));
|
|
|
if (mskCode != null)
|
|
|
{
|
|
|
var M5 = _plcPoints.FirstOrDefault(m => m.Key == "M5");
|
|
|
var testList = Program.PointKeyValues
|
|
|
.Where(m => m.StationCode == _stationInfo.StationCode && m.IsTestItem).ToList();
|
|
|
var showTestList = testList.Where(m => m.IsShowMain).ToList();
|
|
|
if (showTestList.Count > 0)
|
|
|
{
|
|
|
for (int i = 0; i < showTestList.Count; i++)
|
|
|
{
|
|
|
var data = testList.FirstOrDefault(m => m.Key.Contains(showTestList[i].Key) && !m.IsShowMain);
|
|
|
if (data != null)
|
|
|
{
|
|
|
showTestList[i].Result = (data.Val == "1" || data.Val == "1.000") ? "OK" : ((data.Val == "2" || data.Val == "2.000") ? "NG" : $"{data.Val}");
|
|
|
}
|
|
|
}
|
|
|
var postMesList = showTestList.Select(m => new PostMesTestItemVM
|
|
|
{
|
|
|
TestItem = m.KeyDesc,
|
|
|
TestResult = m.Result,
|
|
|
TestVal = m.Val
|
|
|
}).ToList();
|
|
|
|
|
|
List<PostMesSubInfo> list_postMesList_Sub = new List<PostMesSubInfo>();
|
|
|
if (_stationInfo.StationCode == Program.DongJingPanST)
|
|
|
{
|
|
|
var M29_value = ReadPlcValue("M29");
|
|
|
list_postMesList_Sub.Add(new PostMesSubInfo()
|
|
|
{
|
|
|
SubCode = M29_value.value,
|
|
|
MaterialNum = mskCode.Sub1SfcItemCode,
|
|
|
VersionNo = mskCode.Sub1ItemVersion,
|
|
|
ItemType = mskCode.Sub1ItemType
|
|
|
});
|
|
|
var M30_value = ReadPlcValue("M30");
|
|
|
list_postMesList_Sub.Add(new PostMesSubInfo()
|
|
|
{
|
|
|
SubCode = M30_value.value,
|
|
|
MaterialNum = mskCode.Sub2SfcItemCode,
|
|
|
VersionNo = mskCode.Sub2ItemVersion,
|
|
|
ItemType = mskCode.Sub2ItemType
|
|
|
});
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
var sub_Code = _plcPoints.Where(m => m.IsSub && m.Key != "M100").ToList();
|
|
|
LogHelper.WriteLog($"离散绑定时获取到的组件条码：{JsonConvert.SerializeObject(sub_Code)}");
|
|
|
foreach (var item_Sub_code in sub_Code)
|
|
|
{
|
|
|
if (!string.IsNullOrWhiteSpace(item_Sub_code.Val))
|
|
|
{
|
|
|
var postMesList_Sub = new PostMesSubInfo
|
|
|
{
|
|
|
SubCode = item_Sub_code.Val,
|
|
|
MaterialNum = mskCode.Sub1SfcItemCode,
|
|
|
VersionNo = mskCode.Sub1ItemVersion,
|
|
|
ItemType = mskCode.Sub1ItemType
|
|
|
};
|
|
|
list_postMesList_Sub.Add(postMesList_Sub);
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
|
|
|
if (_stationInfo.IsBindAssembleCode)
|
|
|
{
|
|
|
Stopwatch stopwatch = new Stopwatch();
|
|
|
stopwatch.Start();
|
|
|
//离散装配条码绑定
|
|
|
var MesResult = RequestMes.BindCode(mskCode.Site, M28.Val, mskCode.Resource, mskCode.Procedure, CurrentUser.UserName, list_postMesList_Sub);
|
|
|
stopwatch.Stop();
|
|
|
|
|
|
if (MesResult.ok)
|
|
|
{
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>离散绑定组件成功：{MesResult.msg}，耗时：{stopwatch.ElapsedMilliseconds}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>离散绑定组件成功：{MesResult.msg}，耗时：{stopwatch.ElapsedMilliseconds}{Environment.NewLine}";
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>离散绑定组件NG：{MesResult.msg}，请注意，耗时：{stopwatch.ElapsedMilliseconds}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>离散绑定组件NG：{MesResult.msg}，请注意，耗时：{stopwatch.ElapsedMilliseconds}{Environment.NewLine}";
|
|
|
var updateRow = ResultHelper.UpdateResultByProductSfcCode(_stationInfo.StationCode, M28.Val, false, MesResult.msg);
|
|
|
if (updateRow > 0)
|
|
|
{
|
|
|
LogHelper.WriteLog($"调用MES的离散绑定接口失败时更新结果表成功，工位编码={_stationInfo.StationCode}，条码={M28.Val}");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHelper.WriteLog($"调用MES的离散绑定接口失败时更新结果表失败，工位编码={_stationInfo.StationCode}，条码={M28.Val}");
|
|
|
}
|
|
|
return;
|
|
|
}
|
|
|
}
|
|
|
|
|
|
//PASS
|
|
|
if (M5.Val.ToUpper() == "UNDEFINED")
|
|
|
{
|
|
|
var M5PlcResult = PlcHelper.GetPlcVal(M5.DataType, M5.Address);
|
|
|
if (M5PlcResult.ok)
|
|
|
{
|
|
|
M5.Val = M5PlcResult.val;
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHelper.WriteLog($"调用MES接口前，读取M5点位：{M5.Address}，值时失败");
|
|
|
}
|
|
|
}
|
|
|
if (M5.Val == "OK" || M5.Val == "1" || M5.Val == "1.000")
|
|
|
{
|
|
|
Stopwatch stopwatch = new Stopwatch();
|
|
|
stopwatch.Start();
|
|
|
var MesResult = RequestMes.Pass(mskCode.Site, M28.Val, mskCode.Resource, mskCode.Procedure, CurrentUser.UserName, Program.testfilename, Program.programversion, postMesList);
|
|
|
stopwatch.Stop();
|
|
|
isCheck = MesResult.ok;
|
|
|
if (MesResult.ok)
|
|
|
{
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>PASS接口调用成功，主条码={M28.Val}，上传MES成功!，耗时：{stopwatch.ElapsedMilliseconds}{Environment.NewLine}";
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = Log,
|
|
|
});
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
try
|
|
|
{
|
|
|
LogHelper.WriteLog($"调用MES的PASS接口失败，工位编码={_stationInfo.StationCode}，条码={M28.Val}");
|
|
|
var updateRow = ResultHelper.UpdateResultByProductSfcCode(_stationInfo.StationCode, M28.Val, false, MesResult.msg);
|
|
|
if (updateRow > 0)
|
|
|
{
|
|
|
LogHelper.WriteLog($"调用MES的PASS接口失败时更新结果表成功，工位编码={_stationInfo.StationCode}，条码={M28.Val}");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHelper.WriteLog($"调用MES的PASS接口失败时更新结果表失败，工位编码={_stationInfo.StationCode}，条码={M28.Val}");
|
|
|
}
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
var errMsg = ex == null ? "修改结果表失败" : $"修改结果表失败:{ex.Message}";
|
|
|
LogHelper.WriteLog(errMsg);
|
|
|
}
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>PASS接口调用NG，主条码={M28.Val}，耗时：{stopwatch.ElapsedMilliseconds}，详情：{MesResult.msg}，请取走产品！{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>PASS接口调用NG，主条码={M28.Val}，耗时：{stopwatch.ElapsedMilliseconds}，详情：{MesResult.msg}，请取走产品！{Environment.NewLine}";
|
|
|
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
Stopwatch stopwatch = new Stopwatch();
|
|
|
stopwatch.Start();
|
|
|
var MesResult = RequestMes.Error(mskCode.Site, M28.Val, mskCode.Resource, mskCode.Procedure, CurrentUser.UserName, Program.testfilename, Program.programversion, mskCode.NgCode, postMesList);
|
|
|
stopwatch.Stop();
|
|
|
isCheck = MesResult.ok;
|
|
|
if (MesResult.ok)
|
|
|
{
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>ERROR接口调用成功，耗时：{stopwatch.ElapsedMilliseconds}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>ERROR接口调用成功，耗时：{stopwatch.ElapsedMilliseconds}{Environment.NewLine}";
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
try
|
|
|
{
|
|
|
LogHelper.WriteLog($"调用MES的ERROR接口NG，工位编码={_stationInfo.StationCode}，条码={M28.Val}");
|
|
|
var updateRow = ResultHelper.UpdateResultByProductSfcCode(_stationInfo.StationCode, M28.Val, false, MesResult.msg);
|
|
|
if (updateRow > 0)
|
|
|
{
|
|
|
LogHelper.WriteLog($"调用MES的ERROR接口失败时更新结果表成功，工位编码={_stationInfo.StationCode}，条码={M28.Val}");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHelper.WriteLog($"调用MES的ERROR接口失败时更新结果表失败，工位编码={_stationInfo.StationCode}，条码={M28.Val}");
|
|
|
}
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
var errMsg = ex == null ? "修改结果表失败" : $"修改结果表失败:{ex.Message}";
|
|
|
LogHelper.WriteLog(errMsg);
|
|
|
}
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>ERROR接口调用NG，耗时：{stopwatch.ElapsedMilliseconds}，详情：{MesResult.msg}，请取走产品！{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>ERROR接口调用NG，耗时：{stopwatch.ElapsedMilliseconds}，详情：{MesResult.msg}，请取走产品！{Environment.NewLine}";
|
|
|
|
|
|
}
|
|
|
}
|
|
|
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
//离线模式
|
|
|
isCheck = ok;
|
|
|
}
|
|
|
#endregion
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>{ex.ToString()}");
|
|
|
}
|
|
|
|
|
|
#region 返回结果
|
|
|
|
|
|
DataUploadResult(isCheck);
|
|
|
#endregion
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
runRequestMes = true;
|
|
|
}
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 请求指定工位数据
|
|
|
/// </summary>
|
|
|
/// <param name="strVal"></param>
|
|
|
private void GetStationData_M25_M26(string strVal)
|
|
|
{
|
|
|
if (!string.IsNullOrWhiteSpace(strVal) && strVal != "0" && runStationData)
|
|
|
{
|
|
|
runStationData = false;
|
|
|
var plcMsg = $"{DateTime.Now:HH:mm:ss}>>>>>PLC请求指定工位数据,M25.val={strVal}{Environment.NewLine}";
|
|
|
try
|
|
|
{
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = plcMsg
|
|
|
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = plcMsg;
|
|
|
if (strVal.Length != 5)
|
|
|
{
|
|
|
var checkMsg = $"{DateTime.Now:HH:mm:ss}>>>>>PLC请求指定工位数据时传递的值NG：{strVal}{Environment.NewLine}";
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = checkMsg
|
|
|
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = checkMsg;
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
//在线模式
|
|
|
if (Program.SysMode)
|
|
|
{
|
|
|
if (_stationInfo.StationCode == Program.YZCS_ST)
|
|
|
{
|
|
|
var M8 = _plcPoints.FirstOrDefault(m => m.Key == "M8");
|
|
|
if (M8 != null)
|
|
|
{
|
|
|
var (ok, val) = PlcHelper.GetPlcVal(M8.DataType, M8.Address);
|
|
|
//判断是否是返修品上线，此处只有补油工位使用
|
|
|
if (ok && val.ToLower() == "true")
|
|
|
{
|
|
|
CheckCode.SearchEmptyTotalWeight(_plcPoints, out var emptyTotalWeight);
|
|
|
var M31 = _plcPoints.FirstOrDefault(m => m.Key == "M31");
|
|
|
var writeOk = Program.siemensS7Net.Write(M31.Address, emptyTotalWeight);
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机启动反馈：获取压缩机总空重成功，数据值：{emptyTotalWeight}，写入M31");
|
|
|
var M26 = _plcPoints.FirstOrDefault(m => m.Key == "M26");
|
|
|
if (writeOk.IsSuccess)
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M26.Address, ushort.Parse("1"));
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M26.Address, ushort.Parse("2"));
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
BYKZ();
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
BYKZ();
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
//请求指定工位数据
|
|
|
var (ok, msg) = CheckCode.SearchAskData(_plcPoints);
|
|
|
var M26 = _plcPoints.FirstOrDefault(m => m.Key == "M26");
|
|
|
if (ok.HasValue)
|
|
|
{
|
|
|
if (ok.Value)
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M26.Address, ushort.Parse("1"));
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M26.Address, ushort.Parse("2"));
|
|
|
}
|
|
|
}
|
|
|
_logs.Add(new LogVm
|
|
|
{
|
|
|
StationCode = _stationInfo.StationCode,
|
|
|
HisLog = $"{DateTime.Now:HH:mm:ss}>>>>>{msg}{Environment.NewLine}"
|
|
|
});
|
|
|
StationCode = _stationInfo.StationCode;
|
|
|
Log = $"{DateTime.Now:HH:mm:ss}>>>>>{msg}{Environment.NewLine}";
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>NG:{ex}");
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
runStationData = true;
|
|
|
}
|
|
|
}
|
|
|
|
|
|
#region 动静盘操作
|
|
|
|
|
|
//动静盘相关参数
|
|
|
double? _dongPanValue = null;
|
|
|
double? _jingPanValue = null;
|
|
|
|
|
|
/// <summary>
|
|
|
/// 动静盘操作（先扫动盘，再扫静盘）
|
|
|
/// </summary>
|
|
|
private bool DongJingPan(List<SubCodeVM> subCodeVMs)
|
|
|
{
|
|
|
bool isOk = false;
|
|
|
var _dongPanCode = subCodeVMs.FirstOrDefault(m => m.SortIndex == 1)?.SubCode;
|
|
|
var jingPanCode = subCodeVMs.FirstOrDefault(m => m.SortIndex == 2)?.SubCode;
|
|
|
if (Program.DongJingDvalue.Count > 0)
|
|
|
{
|
|
|
if (_dongPanValue == null)
|
|
|
{
|
|
|
//置空动静盘缓存值
|
|
|
ClearDongJingCache();
|
|
|
|
|
|
//动盘判断，获取M29数据
|
|
|
isOk = DongPan_M29(_dongPanCode);
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
//静盘判断，获取M30数据
|
|
|
isOk = JingPan_M30(jingPanCode);
|
|
|
//置空动静盘缓存值
|
|
|
ClearDongJingCache();
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
if (Program.DongPanLines != null && Program.DongPanLines.Length > 0)
|
|
|
{
|
|
|
isOk = DongPan_M29(_dongPanCode);
|
|
|
}
|
|
|
if (Program.JingPanLines != null && Program.JingPanLines.Length > 0)
|
|
|
{
|
|
|
isOk = JingPan_M30(jingPanCode);
|
|
|
}
|
|
|
|
|
|
}
|
|
|
|
|
|
if (!isOk)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>调用MES获取动盘/静盘数据时校验未通过！");
|
|
|
}
|
|
|
return isOk;
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 获取动盘参数值
|
|
|
/// </summary>
|
|
|
/// <param name="stationInfo"></param>
|
|
|
/// <param name="logs"></param>
|
|
|
/// <param name="strVal"></param>
|
|
|
/// <param name="plcPoints"></param>
|
|
|
private bool DongPan_M29(string _dongPanCode)
|
|
|
{
|
|
|
//执行结果状态
|
|
|
bool isOk = false;
|
|
|
try
|
|
|
{
|
|
|
//在线模式，读取MES数据
|
|
|
if (Program.DongPanLines != null && Program.DongPanLines.Length > 0)
|
|
|
{
|
|
|
List<string> dongpanParam = new List<string>() { Program.DongPan_Param };
|
|
|
foreach (string line in Program.DongPanLines)
|
|
|
{
|
|
|
var info = RequestMes.GetIntegratedData("查询动盘支线参数", _stationInfo.Site, _dongPanCode, line, Program.DongPanProcedure, CurrentUser.UserName, dongpanParam);
|
|
|
//若没有配置则不校验
|
|
|
if (Program.DongJingDvalue.Count > 0)
|
|
|
{
|
|
|
if (info.ok)
|
|
|
{
|
|
|
var panValue = ParsePanValue(info.msg);
|
|
|
isOk = panValue.ok;
|
|
|
if (panValue.ok)
|
|
|
{
|
|
|
_dongPanValue = panValue.value;
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>获取动盘支线参数：{_dongPanValue}，PASS");
|
|
|
break;
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
isOk = info.ok;
|
|
|
if (info.ok)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>验证动动盘成功，PASS");
|
|
|
break;
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
isOk = true;
|
|
|
}
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
var errMsg = ex == null ? "未知异常" : ex.Message;
|
|
|
LogHelper.WriteErrorLog($"DoSomething中DongPan_M29方法出发异常:{errMsg}，请联系管理员！");
|
|
|
}
|
|
|
return isOk;
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 获取静盘参数值
|
|
|
/// </summary>
|
|
|
/// <param name="stationInfo"></param>
|
|
|
/// <param name="logs"></param>
|
|
|
/// <param name="strVal"></param>
|
|
|
/// <param name="plcPoints"></param>
|
|
|
private bool JingPan_M30(string jingCode)
|
|
|
{
|
|
|
try
|
|
|
{
|
|
|
//执行结果状态
|
|
|
bool isOk = false;
|
|
|
//在线模式，读取MES数据
|
|
|
if (Program.JingPanLines != null && Program.JingPanLines.Length > 0)
|
|
|
{
|
|
|
List<string> jingpanParam = new List<string>() { Program.JingPan_Param };
|
|
|
foreach (string line in Program.JingPanLines)
|
|
|
{
|
|
|
var info = RequestMes.GetIntegratedData("查询静盘支线参数", _stationInfo.Site, jingCode, line, Program.JingPanProcedure, CurrentUser.UserName, jingpanParam);
|
|
|
//若没有配置则不校验
|
|
|
if (Program.DongJingDvalue.Count > 0)
|
|
|
{
|
|
|
if (info.ok)
|
|
|
{
|
|
|
var panValue = ParsePanValue(info.msg);
|
|
|
isOk = panValue.ok;
|
|
|
if (panValue.ok)
|
|
|
{
|
|
|
_jingPanValue = panValue.value;
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>获取静盘支线参数：{_jingPanValue}，PASS");
|
|
|
//动静盘验证
|
|
|
var computeResult = CheckDongJingPanValue();
|
|
|
isOk = computeResult.ok;
|
|
|
if (computeResult.ok)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>验证动静盘成功，PASS");
|
|
|
break;
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
isOk = info.ok;
|
|
|
if (info.ok)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>验证动静盘成功，PASS");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>" + info.msg);
|
|
|
}
|
|
|
break;
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
isOk = true;
|
|
|
}
|
|
|
return isOk;
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
var errMsg = ex == null ? "未知异常" : ex.Message;
|
|
|
LogHelper.WriteErrorLog($"DoSomething中JingPan_M30方法出发异常:{errMsg}，请联系管理员！");
|
|
|
return false;
|
|
|
}
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 置空动静盘缓存值
|
|
|
/// </summary>
|
|
|
private void ClearDongJingCache()
|
|
|
{
|
|
|
//置空动静盘缓存值
|
|
|
_dongPanValue = null;
|
|
|
_jingPanValue = null;
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 解析参数返回值（动静盘）
|
|
|
/// </summary>
|
|
|
/// <param name="msg"></param>
|
|
|
/// <returns></returns>
|
|
|
private (bool ok, double value, string error) ParsePanValue(string msg)
|
|
|
{
|
|
|
bool ok = false;
|
|
|
double value = 0;
|
|
|
string error = string.Empty;
|
|
|
try
|
|
|
{
|
|
|
XmlDocument xmlDoc = new XmlDocument();
|
|
|
xmlDoc.LoadXml(msg.Replace("Return info：", "").Trim());
|
|
|
XmlNode xmlNode = xmlDoc.SelectSingleNode("/PRODUCTION_RESPONSE/SIDE/LIST/ITEM");
|
|
|
string[] values = xmlNode.InnerText.Split(',');
|
|
|
value = Convert.ToDouble(values[2]);
|
|
|
ok = true;
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
ok = false;
|
|
|
value = 0;
|
|
|
error = "解析数据错误，" + ex.Message;
|
|
|
}
|
|
|
return (ok, value, error);
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 检验动静盘验证结果
|
|
|
/// </summary>
|
|
|
/// <returns></returns>
|
|
|
private (bool ok, double dvalue, string error) CheckDongJingPanValue()
|
|
|
{
|
|
|
double dvalue = new double();
|
|
|
try
|
|
|
{
|
|
|
if (_jingPanValue == null && _jingPanValue.Value == 0.0)
|
|
|
{
|
|
|
return (false, dvalue, "静盘板厚平均值为空，NG");
|
|
|
}
|
|
|
if (_dongPanValue == null && _dongPanValue.Value == 0.0)
|
|
|
{
|
|
|
return (false, dvalue, "动盘板厚平均值为空，NG");
|
|
|
}
|
|
|
dvalue = _jingPanValue.Value - _dongPanValue.Value;
|
|
|
LogHandler($"当前动静盘差值：{dvalue}，设定的范围（{Program.DongJingDvalue[0]}-{Program.DongJingDvalue[1]}），OK");
|
|
|
if (dvalue < Program.DongJingDvalue[0] || dvalue > Program.DongJingDvalue[1])
|
|
|
{
|
|
|
return (false, dvalue, $"当前动静盘差值超过设定的范围，NG");
|
|
|
}
|
|
|
return (true, dvalue, string.Empty);
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
return (false, dvalue, ex.Message);
|
|
|
}
|
|
|
}
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#region 补油空重
|
|
|
|
|
|
/// <summary>
|
|
|
/// 补油空重
|
|
|
/// </summary>
|
|
|
private void BYKZ()
|
|
|
{
|
|
|
try
|
|
|
{
|
|
|
bool isCheck = false;
|
|
|
//请求MES“空重”参数
|
|
|
var M28 = ReadPlcValue("M28");
|
|
|
if (M28.ok)
|
|
|
{
|
|
|
var aheadParas = AheadParaHelper.QueryAheadVM(_stationInfo.StationCode, _stationInfo.Category).ToList().Select(m => m.PointCode).ToList();
|
|
|
var aheadlist_stationcode = AheadParaHelper.Query_Ahead(_stationInfo.StationCode, _stationInfo.MachineType);
|
|
|
var mskCode_ahead = MskCodeHelper.QueryMaskCodeByStationCodeAndLastStationCode(_stationInfo.StationCode, aheadlist_stationcode);
|
|
|
|
|
|
if (aheadParas.Count > 0)
|
|
|
{
|
|
|
var mesResult = RequestMes.GetIntegratedData("查询上工位数据", _stationInfo.Site, M28.value, mskCode_ahead.Resource, mskCode_ahead.Procedure, CurrentUser.UserName, aheadParas);
|
|
|
isCheck = mesResult.ok;
|
|
|
if (mesResult.ok)
|
|
|
{
|
|
|
//获取数值
|
|
|
var values = GetItemValues(mesResult.msg);
|
|
|
if (values.ok && values.keyValues != null)
|
|
|
{
|
|
|
if (values.keyValues.Count > 0)
|
|
|
{
|
|
|
var value = values.keyValues.ElementAt(0);
|
|
|
var M31 = _plcPoints.FirstOrDefault(m => m.Key == "M31");
|
|
|
if (string.IsNullOrWhiteSpace(value.Value))
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机启动反馈：BYKZ()获取值为空！");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
var parseResult = float.TryParse(value.Value, out var weight);
|
|
|
if (!parseResult)
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机启动反馈：BYKZ()值转换float失败，值={value.Value}！");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M31.Address, weight);
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机启动反馈：获取[{value.Key}]成功，数据值：{value.Value}，写入M31");
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
if (values.keyValues.Count > 1)
|
|
|
{
|
|
|
var value = values.keyValues.ElementAt(1);
|
|
|
var M32 = _plcPoints.FirstOrDefault(m => m.Key == "M32");
|
|
|
Program.siemensS7Net.Write(M32.Address, float.Parse(value.Value));
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机启动反馈：获取[{value.Key}]成功，数据值：{value.Value}，写入M32");
|
|
|
}
|
|
|
}
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机启动反馈：调用上工位接口成功");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机启动反馈：调用上工位接口失败，" + mesResult.msg);
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机启动反馈：NG（未匹配到{_stationInfo.StationName}工位前置参数的配置记录）");
|
|
|
}
|
|
|
}
|
|
|
var M26 = _plcPoints.FirstOrDefault(m => m.Key == "M26");
|
|
|
if (isCheck)
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M26.Address, ushort.Parse("1"));
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M26.Address, ushort.Parse("2"));
|
|
|
}
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
var errMsg = ex == null ? "未知异常" : ex.Message;
|
|
|
MessageBox.Show($"DoSomething中BYKZ方法出发异常:{errMsg}，请联系管理员！");
|
|
|
}
|
|
|
}
|
|
|
|
|
|
private (bool ok, Dictionary<string, string> keyValues, string error) GetItemValues(string msg)
|
|
|
{
|
|
|
bool ok = false;
|
|
|
Dictionary<string, string> keyValues = null;
|
|
|
string error = string.Empty;
|
|
|
try
|
|
|
{
|
|
|
XmlDocument xmlDoc = new XmlDocument();
|
|
|
xmlDoc.LoadXml(msg.Replace("Return info：", "").Trim());
|
|
|
XmlNodeList xmlNodeList = xmlDoc.SelectNodes("/PRODUCTION_RESPONSE/SIDE/LIST");
|
|
|
if (xmlNodeList != null && xmlNodeList.Count > 0)
|
|
|
{
|
|
|
keyValues = new Dictionary<string, string>();
|
|
|
foreach (XmlNode xmlNode in xmlNodeList)
|
|
|
{
|
|
|
string[] arrays = xmlNode.InnerText.Split(',');
|
|
|
keyValues.Add(arrays[0], arrays[2]);
|
|
|
}
|
|
|
}
|
|
|
ok = true;
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
ok = false;
|
|
|
keyValues = null;
|
|
|
error = "解析数据错误，" + ex.Message;
|
|
|
}
|
|
|
return (ok, keyValues, error);
|
|
|
}
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#region 贴标打印
|
|
|
/// <summary>
|
|
|
/// 通过BatTender打印条码
|
|
|
/// </summary>
|
|
|
/// <param name="productSfcCode"></param>
|
|
|
/// <param name="stationCode"></param>
|
|
|
/// <returns></returns>
|
|
|
public (bool ok, string barCode, string msg) PrintByHttp_1(string productSfcCode, StationInfo stationInfo)
|
|
|
{
|
|
|
var mskcode = MskCodeHelper.QueryMask_codeByStationAndSfcCode(stationInfo.StationCode, productSfcCode);
|
|
|
if (mskcode == null)
|
|
|
{
|
|
|
return (false, "", $"{DateTime.Now:HH:mm:ss}>>>>>一体机反馈打印时根据工位和机壳码查询掩码表异常,工位编码={stationInfo.StationCode}，机壳码={productSfcCode}{Environment.NewLine}");
|
|
|
}
|
|
|
|
|
|
string barCode = Program.PrintBarCode;
|
|
|
|
|
|
LogHelper.WriteLog($"打印时生成的barcode：{barCode}");
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机反馈打印时开始进行232通讯");
|
|
|
|
|
|
(bool isOk, string barCode, string msg) result = (false, "", "");
|
|
|
string _serialNum = string.Empty;//序列号
|
|
|
|
|
|
//根据掩码表配置的程序块号调用不通的通讯方法
|
|
|
switch (mskcode.ProgramBlockNum)
|
|
|
{
|
|
|
case 1:
|
|
|
//CAN1通讯
|
|
|
result = CAN1Helper.CanCommunication(mskcode, barCode);
|
|
|
break;
|
|
|
case 2:
|
|
|
//CAN2通讯
|
|
|
result = CAN2Helper.CanCommunication(mskcode, barCode, Program.SerialNum, out _serialNum);
|
|
|
break;
|
|
|
case 3:
|
|
|
//LIN通讯
|
|
|
result = LINHelper.LinCommunication(mskcode, barCode);
|
|
|
break;
|
|
|
default:
|
|
|
break;
|
|
|
}
|
|
|
|
|
|
if (!result.isOk)
|
|
|
{
|
|
|
return result;
|
|
|
}
|
|
|
//http打印
|
|
|
try
|
|
|
{
|
|
|
string version = $"SW:{result.msg}/BC34-1200V-C-V0.11";
|
|
|
Stopwatch stopwatch = new Stopwatch();
|
|
|
stopwatch.Start();
|
|
|
T_PrintInfo t_PrintInfo = new T_PrintInfo
|
|
|
{
|
|
|
Id = Guid.NewGuid().ToString(),
|
|
|
FileName = mskcode.ProductSfcCode.Trim('*'),
|
|
|
BarCode = barCode,
|
|
|
SoftVersion = version,
|
|
|
CreatedTime = DateTime.Now
|
|
|
};
|
|
|
var row = MskCodeHelper.AddPrintInfo(t_PrintInfo);
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>一体机反馈打印时存储打印参数，存储结果：{row}");
|
|
|
if (row <= 0)
|
|
|
{
|
|
|
return (false, barCode, $"{DateTime.Now:HH:mm:ss}>>>>>一体机反馈：打印信息发送失败，保存打印参数耗时：{stopwatch.ElapsedMilliseconds}毫秒{Environment.NewLine}");
|
|
|
}
|
|
|
|
|
|
#region 监听打印结果
|
|
|
bool printResult = false;
|
|
|
Stopwatch stopwatch1 = new Stopwatch();
|
|
|
stopwatch1.Start();
|
|
|
bool doWhile = true;
|
|
|
while (doWhile)
|
|
|
{
|
|
|
Thread.Sleep(500);
|
|
|
doWhile = false;
|
|
|
if (stopwatch1.ElapsedMilliseconds >= 10000)
|
|
|
{
|
|
|
break;//超时跳出循环
|
|
|
}
|
|
|
var printInfo = MskCodeHelper.QueryPrintInfo(barCode);
|
|
|
if (printInfo == null)
|
|
|
{
|
|
|
break;//查询打印参数为空跳出循环
|
|
|
}
|
|
|
else if (printInfo.PrintResult.HasValue && printInfo.PrintResult.Value)
|
|
|
{
|
|
|
printResult = true;
|
|
|
break;//打印成功跳出循环
|
|
|
}
|
|
|
else if (printInfo.PrintResult.HasValue && !printInfo.PrintResult.Value)
|
|
|
{
|
|
|
break;//打印失败跳出循环
|
|
|
}
|
|
|
doWhile = true;
|
|
|
}
|
|
|
#endregion
|
|
|
|
|
|
stopwatch.Stop();
|
|
|
if (printResult)
|
|
|
{
|
|
|
return (true, barCode, $"{DateTime.Now:HH:mm:ss}>>>>>一体机反馈：打印成功，打印条码信息：{barCode}，序列号：{_serialNum}，耗时：{stopwatch.ElapsedMilliseconds}毫秒{Environment.NewLine}");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
return (false, barCode, $"{DateTime.Now:HH:mm:ss}>>>>>一体机反馈：打印失败，序列号：{_serialNum}，耗时：{stopwatch.ElapsedMilliseconds}毫秒{Environment.NewLine}");
|
|
|
}
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
var msg = ex == null ? "操作异常" : ex.Message;
|
|
|
return (false, barCode, $"{DateTime.Now:HH:mm:ss}>>>>>一体机反馈：调用外挂打印时失败，{msg}");
|
|
|
}
|
|
|
}
|
|
|
#endregion
|
|
|
|
|
|
/// <summary>
|
|
|
/// 数据上传反馈
|
|
|
/// </summary>
|
|
|
/// <param name="isCheck"></param>
|
|
|
private void DataUploadResult(bool isOk)
|
|
|
{
|
|
|
//数据上传反馈
|
|
|
var M24 = _plcPoints.FirstOrDefault(m => m.Key == "M24");
|
|
|
if (M24 != null)
|
|
|
{
|
|
|
if (isOk)
|
|
|
{
|
|
|
var result = Program.siemensS7Net.Write(M24.Address, ushort.Parse("1"));
|
|
|
if (!result.IsSuccess)
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M24.Address, ushort.Parse("1"));
|
|
|
}
|
|
|
savedb = true;
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>写入PLC地址M24，数据值：1");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
var result = Program.siemensS7Net.Write(M24.Address, ushort.Parse("2"));
|
|
|
if (!result.IsSuccess)
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M24.Address, ushort.Parse("2"));
|
|
|
}
|
|
|
savedb = true;
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>写入PLC地址M24，数据值：2");
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>M24地址不存在");
|
|
|
}
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 条码匹配反馈
|
|
|
/// </summary>
|
|
|
/// <param name="isOk"></param>
|
|
|
private void CodeMatchUploadResult(bool isOk)
|
|
|
{
|
|
|
var M22 = _plcPoints.FirstOrDefault(m => m.Key == "M22");
|
|
|
if (M22 != null)
|
|
|
{
|
|
|
if (isOk)
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M22.Address, ushort.Parse("1"));
|
|
|
savedb = true;
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>写入PLC地址M22，数据值：1");
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
Program.siemensS7Net.Write(M22.Address, ushort.Parse("2"));
|
|
|
savedb = true;
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>写入PLC地址M22，数据值：2");
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
LogHandler($"{DateTime.Now:HH:mm:ss}>>>>>M22地址不存在");
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
}
|