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using Microsoft.Extensions.DependencyInjection;
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using Microsoft.Extensions.Logging;
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using SlnMesnac.Business.@base;
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using SlnMesnac.Common;
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using SlnMesnac.Config;
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using SlnMesnac.Model.domain;
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using SlnMesnac.Model.dto;
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using SlnMesnac.Model.enums;
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using SlnMesnac.Plc;
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using SlnMesnac.Repository.service;
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using SlnMesnac.Rfid;
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using SlnMesnac.TouchSocket;
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using SqlSugar;
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using System;
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using System.Collections.Generic;
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using System.ComponentModel.DataAnnotations;
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using System.Linq;
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using System.Text;
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using System.Text.RegularExpressions;
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using System.Threading;
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using System.Threading.Tasks;
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using TouchSocket.Core;
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using static System.Net.Mime.MediaTypeNames;
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#region << 版 本 注 释 >>
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/*--------------------------------------------------------------------
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* 版权所有 (c) 2024 WenJY 保留所有权利。
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* CLR版本：4.0.30319.42000
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* 机器名称：LAPTOP-E0N2L34V
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* 命名空间：SlnMesnac.Business
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* 唯一标识：f79d6d97-d9b0-4b0b-a442-e6bb1c1c79e6
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*
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* 创建者：WenJY
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* 电子邮箱：wenjy@mesnac.com
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* 创建时间：2024-04-10 16:36:01
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* 版本：V1.0.0
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* 描述：
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*
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*--------------------------------------------------------------------
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* 修改人：
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* 时间：
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* 修改说明：
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*
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* 版本：V1.0.0
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*--------------------------------------------------------------------*/
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#endregion << 版 本 注 释 >>
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namespace SlnMesnac.Business
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{
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/// <summary>
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/// 设备产出业务逻辑
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/// </summary>
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public class ProdCompletionBusiness : BaseBusiness
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{
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private FJ500Comm.FJ500SP fj500s = new FJ500Comm.FJ500SP();
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//喷码机喷码失败或者设备状态检查重试次数,0代表状态正常
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public static int PmTryAmount = 0;
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//喷码机心跳，每次收到回复刷新时间，如果超过1分钟，则认为喷码机断开连接，添加一条报警
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private DateTime PmHeartTime = DateTime.Now;
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private readonly IMesProductPlanService _mesProductPlanService;
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private readonly IMesProductOrderService _mesProductOrderService;
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private readonly IMesPrdBarCodeService _barCodeTaskService;
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private readonly IBaseMaterialInfoService _baseMaterialInfoService;
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private readonly IMesBaseBarcodeInfoService _mesBaseBarcodeInfoService;
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public readonly IMesPrdBarCodeService _mesPrdBarCodeService;
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private readonly IRealPalletTaskService _realPalletTaskService;
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private readonly UdpServer udpServer;
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private DebugConfig debugConfig = DebugConfig.Instance;
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private ISqlSugarClient sqlSugarClient;
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public ProdCompletionBusiness(ISqlSugarClient _sqlSugarClient, ILogger<BaseBusiness> logger, AppConfig appConfig, List<PlcAbsractFactory> plcFactories, List<RfidAbsractFactory> rfidFactories, IMesProductPlanService mesProductPlanService, IMesPrdBarCodeService barCodeTaskService, IServiceProvider serviceProvider) : base(logger, appConfig, plcFactories, rfidFactories, serviceProvider)
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{
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udpServer = serviceProvider.GetRequiredService<UdpServer>();
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UdpServer.ReceivedPMCodeEvent += PmCodeHandler;
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sqlSugarClient = _sqlSugarClient;
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_mesProductPlanService = mesProductPlanService;
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_barCodeTaskService = barCodeTaskService;
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_realPalletTaskService = serviceProvider.GetRequiredService<IRealPalletTaskService>();
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_mesBaseBarcodeInfoService = serviceProvider.GetRequiredService<IMesBaseBarcodeInfoService>();
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_mesPrdBarCodeService = serviceProvider.GetRequiredService<IMesPrdBarCodeService>();
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_mesProductOrderService = serviceProvider.GetRequiredService<IMesProductOrderService>();
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_baseMaterialInfoService = serviceProvider.GetRequiredService<IBaseMaterialInfoService>();
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Init();
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}
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private void test()
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{
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try
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{
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sqlSugarClient.AsTenant().BeginTran();
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string palletCode1 = "";
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WmsBaseLocation source = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<WmsBaseLocation>().Where(x => x.LocationCode == "3114").First();
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WmsBaseLocation target = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<WmsBaseLocation>().Where(x => x.LocationCode == "3314").First();
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// palletCode1 = source.ContainerCode;
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// source.ContainerCode = target.ContainerCode;
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target.ContainerCode = source.ContainerCode;
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sqlSugarClient.AsTenant().GetConnection("mes").Updateable<WmsBaseLocation>(source).ExecuteCommand();
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sqlSugarClient.AsTenant().GetConnection("mes").Updateable<WmsBaseLocation>(target).ExecuteCommand();
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sqlSugarClient.AsTenant().CommitTran();
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}catch(Exception ex)
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{
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sqlSugarClient.AsTenant().RollbackTran();
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}
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// MesProductPlanDetail? mesProductPlanDetail = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<MesProductPlanDetail>().First(x => x.PlanCode == "20240724144533JL001");
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//sqlSugarClient.AsTenant().BeginTran();
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//string epc = "JYHB01010102";
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//_mesProductPlanService.GetStartedProdPlan(out MesProductPlanDto productPlanDto);
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//string bigCode = GenerateBigBarcode(productPlanDto, epc);
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//BindingBarCode(bigCode, epc, productPlanDto);
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//sqlSugarClient.AsTenant().BeginTran();
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}
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// 3114
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private static bool isEmptyPalletHandleRunning = false;
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public void Init()
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{
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Task.Run(async () =>
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{
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await EmptyPalletHandle();
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});
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Task.Run(() =>
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{
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DeviceOutPutHandle();
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});
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//喷码机设备状态检查
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checkPmStatus();
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}
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#region 喷码机设备相关通讯
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/// <summary>
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/// 喷码机状态检查
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/// </summary>
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public void checkPmStatus()
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{
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PmTryAmount++;
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Task.Run(() =>
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{
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while (true)
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{
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try
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{
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//发送检查状态指令
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// udpServer.SendMessage(fj500s.CheckState());
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// Thread.Sleep(1000 * 5);
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// 重新发送带喷印条码，保证始终有条码
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SendFirstPmCode();
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}
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catch (Exception ex)
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{
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_logger.LogError("checkStatus异常:" + ex.Message);
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}
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Thread.Sleep(1000 * 30);
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if (DateTime.Now - PmHeartTime > TimeSpan.FromMinutes(2))
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{
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//报警
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_logger.LogError("====================喷码机通讯心跳失败预警，推送报警");
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AddAlarm(WarnStatusEnum.喷码机设备状态检查故障或者喷印失败预警超过30次);
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PmTryAmount++;
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}
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}
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});
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}
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/// <summary>
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/// 喷码机返回信息解析处理
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/// 1.传输完成及喷码完成
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/// 2.喷码机状态检查
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/// </summary>
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/// <param name="str"></param>
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private void PmCodeHandler(string str)
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{
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PmHeartTime = DateTime.Now;
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try
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{
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int LastTryAmount = PmTryAmount;
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var result = fj500s.GetAck(str);
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if (result == "00")
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{
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// 发送数据成功
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_logger.LogInformation("====================收到喷码机发送数据成功");
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PmTryAmount = 0;
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}
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else if (result == "0E")
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{
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// 喷码机设备故障
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_logger.LogError($"====================收到喷码机设备状态检查故障或者喷印失败预警,喷码机重试次数:{PmTryAmount}");
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PmTryAmount++;
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if (PmTryAmount <= 30)
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{
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//重新发送
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Task.Run(() =>
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{
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Thread.Sleep(1000 * 5);
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SendFirstPmCode();
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});
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}
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else
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{
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_logger.LogError("====================超过30次，推送报警");
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AddAlarm(WarnStatusEnum.喷码机设备状态检查故障或者喷印失败预警超过30次);
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}
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}
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else if (result == "0F")
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{
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_logger.LogInformation("====================收到喷码机打印完成，推送下一条待打印条码");
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updatePrdBarcodeInfo();
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SendFirstPmCode();
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_logger.LogInformation("====================推送下一条待打印条码成功");
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PmTryAmount = 0;
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}
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if (LastTryAmount>0 && PmTryAmount==0)
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{ // 报警消除
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_logger.LogInformation("喷码机报警消除");
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deleteAlarm(WarnStatusEnum.喷码机设备状态检查故障或者喷印失败预警超过30次);
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}
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}
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catch (Exception ex)
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{
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_logger.LogError("PmCodeHandler喷码机回复信息解析处理异常:" + ex.Message);
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}
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}
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/// <summary>
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/// 获取数据库最早未喷印未绑定条码
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/// </summary>
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private void SendFirstPmCode()
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{
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try
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{
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MesPrdBarcodeInfo mesPrdBarcodeInfo = _barCodeTaskService.Query(x => x.PrintFlag == "0" && x.BindStatus == 0).OrderBy(x => x.PrdBarcodeId).FirstOrDefault();
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if (mesPrdBarcodeInfo != null)
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{
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udpServer.SendMessage(mesPrdBarcodeInfo.PrdBarcodeInfo);
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}
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else
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{
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_logger.LogError("可喷码数不足，请检查原因");
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}
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}catch (Exception ex)
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{
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_logger.LogError("SendFirstPmCode获取数据库最早未喷印未绑定条码异常:" + ex.Message);
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}
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}
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/// <summary>
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/// 喷印完成更新条码
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/// </summary>
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private void updatePrdBarcodeInfo()
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{
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MesPrdBarcodeInfo mesPrdBarcodeInfo = _barCodeTaskService.Query(x => x.PrintFlag == "0" && x.BindStatus == 0).OrderBy(x => x.PrdBarcodeId).FirstOrDefault();
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mesPrdBarcodeInfo.PrintFlag = "1";
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mesPrdBarcodeInfo.PrintTime = DateTime.Now;
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_barCodeTaskService.Update(mesPrdBarcodeInfo);
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}
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#endregion
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/// <summary>
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/// 设备产出逻辑处理
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/// </summary>
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private async void DeviceOutPutHandle()
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{
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// 读取RFID失败重试次数，超过5次推送报警
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int readRfidAmount = 0;
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while (true)
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{
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try
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{
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var plc = base.GetPlcByKey("plc");
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if (plc == null || plc.IsConnected== false)
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{
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_logger.LogInformation("2F读取小包出口信号,PLC连接信息为空......");
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Thread.Sleep(3000);
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continue;
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}
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if (!plc.readBoolByAddress(GetPlcAddressByConfigKey("2楼小包出口到位信号")))
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{
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plc.writeStringByAddress(GetPlcAddressByConfigKey("2楼码垛出口RFID条码地址"), "", 12);
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Thread.Sleep(5000);
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continue;
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}
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string rfid = plc.readStringByAddress(GetPlcAddressByConfigKey("2楼码垛出口RFID条码地址"), 12).Replace("\0", "");
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if (!string.IsNullOrWhiteSpace(rfid))
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{
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//_logger.LogInformation("小包出口已经有RFID了，无需再读");
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Thread.Sleep(5000);
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continue;
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}
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string epcStr = await ReadEpcStrByRfidKeyAsync("secondFloorOut");
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if (string.IsNullOrEmpty(epcStr))
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{
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_logger.LogError("小包出口到位信号触发,读取RFID失败......");
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//判断前一位置是否有托盘缓存
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RealPalletTask realPalletTask = _realPalletTaskService.Query().FirstOrDefault();
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if (realPalletTask != null)
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{
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epcStr = realPalletTask.PalletCode;
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}
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else
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{
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readRfidAmount++;
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if (readRfidAmount == 5)
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{
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string virtualEpc = NoReadRFIDAlarm();
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_logger.LogError("小包出口到位信号触发,读取RFID失败超过5次......");
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//if (!string.IsNullOrEmpty(virtualEpc))
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//{
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// //TODU 虚拟托盘号需要在系统存储
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// epcStr = virtualEpc;
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// _logger.LogError("小包出口到位信号触发,读取RFID失败超过5次,生成虚拟托盘号:" + virtualEpc);
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//}
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Thread.Sleep(1000 * 5);
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continue;
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}
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else
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{
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Thread.Sleep(1000 * 5);
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continue;
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}
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}
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}
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// 校验该epc是否已经存在库存里，有的话重新读
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var hasLocation = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<BaseLocation>().Where(x => x.ContainerCode == epcStr).First();
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if (hasLocation != null)
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{
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_logger.LogError("小包出口到位信号触发,读取RFID失败,该epc已经存在库存里:" + epcStr);
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Thread.Sleep(5000);
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continue;
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}
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RefreshMessage($"2F小包出口读取到RFID条码{epcStr},开始入库:");
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_mesProductPlanService.GetStartedProdPlan(out MesProductPlanDto productPlanDto);
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if (productPlanDto == null)
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{
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//throw new ArgumentException($"未获取到正在执行的生产计划");
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//无计划时，按照无计划订单处理，MaterialId可修改，在配置文件
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productPlanDto = new MesProductPlanDto();
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productPlanDto.PlanCode = "0";
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productPlanDto.MaterialId = long.Parse(debugConfig.MaterialId);
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productPlanDto.SaleOrderId = 0;
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productPlanDto.SaleorderCode = "0";
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}
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#region 开启事务
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sqlSugarClient.AsTenant().BeginTran();
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//1.生成大条码插入mes_barcode_info；
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string bigCode = GenerateBigBarcode(productPlanDto, epcStr);
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//2.40个小条码及大条码绑定托盘号，小条码绑定大条码,，托盘绑定大条码
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BindingBarCode(bigCode, epcStr, productPlanDto);
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//3.更新mes_product_plan及mes_product_order表，更新已生产数量
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UpdatePlanInfoAndOrder(productPlanDto);
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// 删除所有数据库托盘号
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List<RealPalletTask> realPalletList = _realPalletTaskService.Query();
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if (realPalletList != null && realPalletList.Count > 0)
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{
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sqlSugarClient.AsTenant().GetConnection("mes").Deleteable(realPalletList).ExecuteCommand();
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|
|
}
|
|
|
// 写入PLC RFID号供调度使用
|
|
|
plc.writeStringByAddress(GetPlcAddressByConfigKey("2楼码垛出口RFID条码地址"), epcStr, 12);
|
|
|
// plc.writeByteByAddress(GetPlcAddressByConfigKey("2楼小包出口到位信号"), 2);
|
|
|
readRfidAmount = 0;
|
|
|
sqlSugarClient.AsTenant().CommitTran();
|
|
|
#endregion
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
sqlSugarClient.AsTenant().RollbackTran();
|
|
|
|
|
|
_logger.LogError($"DeviceOutPutHandle异常:{ex.Message}");
|
|
|
}
|
|
|
|
|
|
Thread.Sleep(1000 * 5);
|
|
|
}
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 生成大条码插入mes_barcode_info；
|
|
|
/// </summary>
|
|
|
/// <param name="productPlanDto"></param>
|
|
|
/// <param name="epcStr"></param>
|
|
|
/// <returns></returns>
|
|
|
private string GenerateBigBarcode(MesProductPlanDto productPlanDto, string epcStr)
|
|
|
{
|
|
|
|
|
|
string bigBarcode = productPlanDto.PlanCode + DateTime.Now.ToString("_MMddHHmmss");
|
|
|
MesBaseBarcodeInfo mesBaseBarcodeInfo = new MesBaseBarcodeInfo();
|
|
|
mesBaseBarcodeInfo.printTime = DateTime.Now;
|
|
|
mesBaseBarcodeInfo.printPerson = "SlnMesnac";
|
|
|
mesBaseBarcodeInfo.printFlag = "1";
|
|
|
mesBaseBarcodeInfo.batchFlag = "0";
|
|
|
mesBaseBarcodeInfo.barcodeType = "3";
|
|
|
mesBaseBarcodeInfo.barcodeInfo = bigBarcode;
|
|
|
mesBaseBarcodeInfo.batchCode = bigBarcode;
|
|
|
mesBaseBarcodeInfo.palletInfoCode = epcStr;
|
|
|
mesBaseBarcodeInfo.materialId = productPlanDto.MaterialId;
|
|
|
mesBaseBarcodeInfo.amount = 1;
|
|
|
mesBaseBarcodeInfo.printNumber = 1;
|
|
|
mesBaseBarcodeInfo.productionDate = DateTime.Now;
|
|
|
mesBaseBarcodeInfo.acceptedDate = DateTime.Now;
|
|
|
mesBaseBarcodeInfo.planCode = productPlanDto.PlanCode;
|
|
|
MesProductPlanDetail? mesProductPlanDetail = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<MesProductPlanDetail>().First(x => x.PlanCode == productPlanDto.PlanCode);
|
|
|
if (mesProductPlanDetail != null)
|
|
|
{
|
|
|
mesBaseBarcodeInfo.planDetailCode = mesProductPlanDetail.PlanDetailCode;
|
|
|
}
|
|
|
mesBaseBarcodeInfo.safeFlag = productPlanDto.SaleOrderId == 0 ? "1" : "0";
|
|
|
mesBaseBarcodeInfo.saleOrderId = productPlanDto.SaleOrderId;
|
|
|
mesBaseBarcodeInfo.saleorderCode = productPlanDto.SaleorderCode;
|
|
|
mesBaseBarcodeInfo.bindStatus = "1";
|
|
|
mesBaseBarcodeInfo.bindTime = DateTime.Now;
|
|
|
mesBaseBarcodeInfo.updateBy = "SlnMesnac";
|
|
|
mesBaseBarcodeInfo.updateTime = DateTime.Now;
|
|
|
mesBaseBarcodeInfo.completeFlag = "1";
|
|
|
mesBaseBarcodeInfo.singleFlag = "0";
|
|
|
var materialInfo = _baseMaterialInfoService.Query(x => x.MaterialId == productPlanDto.MaterialId).FirstOrDefault();
|
|
|
if (materialInfo != null)
|
|
|
{
|
|
|
mesBaseBarcodeInfo.barcodeSpec = materialInfo.MaterialSpec;
|
|
|
}
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Insertable(mesBaseBarcodeInfo).ExecuteCommand();
|
|
|
return bigBarcode;
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 40个小条码及大条码绑定托盘号，小条码绑定大条码
|
|
|
/// </summary>
|
|
|
/// <param name="bigBarcode"></param>
|
|
|
/// <param name="epcStr"></param>
|
|
|
private void BindingBarCode(string bigBarcode, string epcStr, MesProductPlanDto productPlanDto)
|
|
|
{
|
|
|
List<MesPrdBarcodeInfo> list = _mesPrdBarCodeService.GetUseBarCodeList();
|
|
|
if (list == null || list.Count == 0)
|
|
|
{
|
|
|
throw new InvalidOperationException("托盘未找到可以绑定的小条码");
|
|
|
}
|
|
|
|
|
|
if (list.Where(x => x.PrintFlag == "1").ToList().Count < 40)
|
|
|
{
|
|
|
// 推送低级别报警
|
|
|
AddAlarm(WarnStatusEnum.托盘绑定时已喷码数不足40);
|
|
|
}
|
|
|
foreach (var item in list)
|
|
|
{
|
|
|
item.PalletInfoCode = epcStr;
|
|
|
item.MesBarcodeInfo = bigBarcode;
|
|
|
item.BindTime = DateTime.Now;
|
|
|
item.BindStatus = 1;
|
|
|
}
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(list).ExecuteCommand();
|
|
|
|
|
|
//托盘绑定大条码信息
|
|
|
BasePalletInfo palletInfo = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<BasePalletInfo>().Where(x => x.PalletInfoCode == epcStr).First();
|
|
|
if (palletInfo != null)
|
|
|
{
|
|
|
palletInfo.MaterialBarcode = bigBarcode;
|
|
|
palletInfo.MaterialId = productPlanDto.MaterialId;
|
|
|
}
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(palletInfo).ExecuteCommand();
|
|
|
|
|
|
}
|
|
|
|
|
|
private void UpdatePlanInfoAndOrder(MesProductPlanDto productPlanDto)
|
|
|
{
|
|
|
MesProductPlan productPlan = _mesProductPlanService.Query(x => x.PlanCode == productPlanDto.PlanCode).FirstOrDefault();
|
|
|
if (productPlan == null)
|
|
|
{
|
|
|
_logger.LogInformation("未找到该生产计划对应的生产工单!,按照无工单处理，无需更新计划");
|
|
|
return;
|
|
|
}
|
|
|
MesProductOrder productOrder = _mesProductOrderService.Query(x => x.ProductOrderId == productPlan.ProductOrderId).FirstOrDefault();
|
|
|
if (productPlan == null)
|
|
|
{
|
|
|
_logger.LogInformation("未找到该生产计划对应的生产工单!,按照无工单处理，无需更新计划");
|
|
|
return;
|
|
|
}
|
|
|
#region 更新生产计划
|
|
|
if (productPlan.CompleteAmount == 0)
|
|
|
{
|
|
|
productPlan.RealBeginTime = DateTime.Now;
|
|
|
}
|
|
|
productPlan.CompleteAmount++;
|
|
|
if (productPlan.CompleteAmount == productPlan.PlanAmount)
|
|
|
{
|
|
|
|
|
|
productPlan.RealEndTime = DateTime.Now;
|
|
|
productPlan.PlanStatus = Model.enums.PlanStatusEnum.已完成;
|
|
|
}
|
|
|
productPlan.UpdateTime = DateTime.Now;
|
|
|
productPlan.UpdateBy = "SlnMesnac";
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(productPlan).ExecuteCommand();
|
|
|
#endregion
|
|
|
|
|
|
#region 更新生产工单
|
|
|
|
|
|
if (productOrder.CompleteAmount == 0)
|
|
|
{
|
|
|
|
|
|
productOrder.RealBeginTime = DateTime.Now;
|
|
|
}
|
|
|
productOrder.CompleteAmount++;
|
|
|
if (productOrder.CompleteAmount == productOrder.PlanAmount)
|
|
|
{
|
|
|
|
|
|
productOrder.RealEndTime = DateTime.Now;
|
|
|
productOrder.OrderStatus = "2";
|
|
|
}
|
|
|
productOrder.UpdateTime = DateTime.Now;
|
|
|
productOrder.UpdateBy = "SlnMesnac";
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(productOrder).ExecuteCommand();
|
|
|
#endregion
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
#region 报警
|
|
|
/// <summary>
|
|
|
///
|
|
|
/// 插入报警
|
|
|
/// </summary>
|
|
|
private void AddAlarm(WarnStatusEnum warnStatusEnum)
|
|
|
{
|
|
|
try
|
|
|
{
|
|
|
sqlSugarClient.AsTenant().BeginTran();
|
|
|
|
|
|
// 有报警，找出该设备的报警记录，如果没有报警记录或者报警记录已结束，则新增报警记录
|
|
|
int warnRuleId = int.Parse(warnStatusEnum.GetDescription());
|
|
|
DmsRecordAlarmTime? dmsRecordAlarmTime = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<DmsRecordAlarmTime>().First(x => x.AlarmRuleId == warnRuleId);
|
|
|
if (dmsRecordAlarmTime == null)
|
|
|
{
|
|
|
DmsBaseAlarmRule dmsBaseAlarmRule = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<DmsBaseAlarmRule>().First(x => x.AlarmRuleId == warnRuleId);
|
|
|
|
|
|
dmsRecordAlarmTime = new DmsRecordAlarmTime();
|
|
|
dmsRecordAlarmTime.DeviceId = dmsBaseAlarmRule.DeviceId;
|
|
|
dmsRecordAlarmTime.AlarmRuleId = warnRuleId;
|
|
|
dmsRecordAlarmTime.AlarmBeginTime = DateTime.Now;
|
|
|
dmsRecordAlarmTime.ContinueTime = dmsBaseAlarmRule.ContinueTime;
|
|
|
dmsRecordAlarmTime.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmTime.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmTime.AlarmData = warnStatusEnum.ToString();
|
|
|
dmsRecordAlarmTime.HandleSuggest = dmsBaseAlarmRule.HandleSuggest;
|
|
|
dmsRecordAlarmTime.CreateBy = "SlnMesnac";
|
|
|
dmsRecordAlarmTime.CreateTime = DateTime.Now;
|
|
|
|
|
|
DmsRecordAlarmInfo dmsRecordAlarmInfo = new DmsRecordAlarmInfo();
|
|
|
dmsRecordAlarmInfo.DeviceId = dmsBaseAlarmRule.DeviceId;
|
|
|
dmsRecordAlarmInfo.AlarmRuleId = warnRuleId;
|
|
|
dmsRecordAlarmInfo.AlarmBeginTime = DateTime.Now;
|
|
|
dmsRecordAlarmInfo.AlarmStatus = "0";
|
|
|
dmsRecordAlarmInfo.NoticeStatus = "0";
|
|
|
dmsRecordAlarmInfo.ContinueTime = dmsBaseAlarmRule.ContinueTime;
|
|
|
dmsRecordAlarmInfo.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmInfo.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmInfo.AlarmData = warnStatusEnum.ToString();
|
|
|
dmsRecordAlarmInfo.HandleSuggest = dmsBaseAlarmRule.HandleSuggest;
|
|
|
dmsRecordAlarmInfo.CreateBy = "SlnMesnac";
|
|
|
dmsRecordAlarmInfo.CreateTime = DateTime.Now;
|
|
|
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Insertable(dmsRecordAlarmTime).ExecuteCommand();
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Insertable(dmsRecordAlarmInfo).ExecuteCommand();
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
|
|
|
dmsRecordAlarmTime.UpdateTime = DateTime.Now;
|
|
|
dmsRecordAlarmTime.UpdateBy = "SlnMesnac";
|
|
|
DmsRecordAlarmInfo dmsRecordAlarmInfo = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<DmsRecordAlarmInfo>().First(x => x.AlarmRuleId == warnRuleId);
|
|
|
if (dmsRecordAlarmInfo != null)
|
|
|
{
|
|
|
dmsRecordAlarmInfo.UpdateTime = DateTime.Now;
|
|
|
dmsRecordAlarmInfo.UpdateBy = "SlnMesnac";
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(dmsRecordAlarmInfo).ExecuteCommand();
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
DmsBaseAlarmRule dmsBaseAlarmRule = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<DmsBaseAlarmRule>().First(x => x.AlarmRuleId == warnRuleId);
|
|
|
|
|
|
dmsRecordAlarmInfo = new DmsRecordAlarmInfo();
|
|
|
dmsRecordAlarmInfo.DeviceId = dmsRecordAlarmTime.DeviceId;
|
|
|
dmsRecordAlarmInfo.AlarmRuleId = warnRuleId;
|
|
|
dmsRecordAlarmInfo.AlarmBeginTime = DateTime.Now;
|
|
|
dmsRecordAlarmInfo.AlarmStatus = "0";
|
|
|
dmsRecordAlarmInfo.NoticeStatus = "0";
|
|
|
dmsRecordAlarmInfo.ContinueTime = dmsBaseAlarmRule.ContinueTime;
|
|
|
dmsRecordAlarmInfo.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmInfo.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmInfo.AlarmData = warnStatusEnum.ToString();
|
|
|
dmsRecordAlarmInfo.HandleSuggest = dmsBaseAlarmRule.HandleSuggest;
|
|
|
dmsRecordAlarmInfo.CreateBy = "SlnMesnac";
|
|
|
dmsRecordAlarmInfo.CreateTime = DateTime.Now;
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Insertable(dmsRecordAlarmInfo).ExecuteCommand();
|
|
|
}
|
|
|
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(dmsRecordAlarmTime).ExecuteCommand();
|
|
|
|
|
|
}
|
|
|
|
|
|
sqlSugarClient.AsTenant().CommitTran();
|
|
|
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
sqlSugarClient.AsTenant().RollbackTran();
|
|
|
_logger.LogError($"插入或者更新报错信息异常{warnStatusEnum.ToString()} ==>:{ex.Message}");
|
|
|
|
|
|
}
|
|
|
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 消除报警
|
|
|
/// </summary>
|
|
|
/// <exception cref="InvalidOperationException"></exception>
|
|
|
private void deleteAlarm(WarnStatusEnum warnStatusEnum)
|
|
|
{
|
|
|
|
|
|
DmsRecordAlarmTime? dmsRecordAlarmTime = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<DmsRecordAlarmTime>().First(x => x.AlarmRuleId == long.Parse(warnStatusEnum.GetDescription()));
|
|
|
if (dmsRecordAlarmTime != null)
|
|
|
{
|
|
|
sqlSugarClient.AsTenant().BeginTran();
|
|
|
DmsRecordAlarmInfo dmsRecordAlarmInfo = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<DmsRecordAlarmInfo>().First(x => x.AlarmRuleId == dmsRecordAlarmTime.AlarmRuleId && x.AlarmStatus == "0");
|
|
|
if (dmsRecordAlarmInfo != null)
|
|
|
{
|
|
|
dmsRecordAlarmInfo.AlarmEndTime = DateTime.Now;
|
|
|
dmsRecordAlarmInfo.AlarmStatus = "2";
|
|
|
dmsRecordAlarmInfo.UpdateTime = DateTime.Now;
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(dmsRecordAlarmInfo).ExecuteCommand();
|
|
|
}
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Deleteable(dmsRecordAlarmTime).ExecuteCommand();
|
|
|
|
|
|
sqlSugarClient.AsTenant().CommitTran();
|
|
|
}
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 推送报警,并生成虚拟托盘号暂时使用，虚拟托盘号储存到报警信息，人工处理可以将虚拟托盘号替换为正常托盘号
|
|
|
/// <return> 返回生产的虚拟托盘号
|
|
|
/// </summary>
|
|
|
private string NoReadRFIDAlarm()
|
|
|
{
|
|
|
string epcStr;
|
|
|
try
|
|
|
{
|
|
|
epcStr = "TEMP" + DateTime.Now.ToString("MMddHHmm");
|
|
|
sqlSugarClient.AsTenant().BeginTran();
|
|
|
|
|
|
// 有报警，找出该设备的报警记录，如果没有报警记录或者报警记录已结束，则新增报警记录
|
|
|
int warnRuleId = int.Parse(WarnStatusEnum.小包出口读取RFID失败5次.GetDescription());
|
|
|
DmsRecordAlarmTime? dmsRecordAlarmTime = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<DmsRecordAlarmTime>().First(x => x.AlarmRuleId == warnRuleId);
|
|
|
if (dmsRecordAlarmTime == null)
|
|
|
{
|
|
|
DmsBaseAlarmRule dmsBaseAlarmRule = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<DmsBaseAlarmRule>().First(x => x.AlarmRuleId == warnRuleId);
|
|
|
|
|
|
dmsRecordAlarmTime = new DmsRecordAlarmTime();
|
|
|
dmsRecordAlarmTime.DeviceId = dmsBaseAlarmRule.DeviceId;
|
|
|
dmsRecordAlarmTime.AlarmRuleId = warnRuleId;
|
|
|
dmsRecordAlarmTime.AlarmBeginTime = DateTime.Now;
|
|
|
dmsRecordAlarmTime.ContinueTime = dmsBaseAlarmRule.ContinueTime;
|
|
|
dmsRecordAlarmTime.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmTime.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmTime.AlarmData = WarnStatusEnum.小包出口读取RFID失败5次.ToString();
|
|
|
dmsRecordAlarmTime.HandleSuggest = dmsBaseAlarmRule.HandleSuggest + ";;虚拟托盘号为:" + epcStr;
|
|
|
dmsRecordAlarmTime.CreateBy = "SlnMesnac";
|
|
|
dmsRecordAlarmTime.CreateTime = DateTime.Now;
|
|
|
|
|
|
DmsRecordAlarmInfo dmsRecordAlarmInfo = new DmsRecordAlarmInfo();
|
|
|
dmsRecordAlarmInfo.DeviceId = dmsBaseAlarmRule.DeviceId;
|
|
|
dmsRecordAlarmInfo.AlarmRuleId = warnRuleId;
|
|
|
dmsRecordAlarmInfo.AlarmBeginTime = DateTime.Now;
|
|
|
dmsRecordAlarmInfo.AlarmStatus = "0";
|
|
|
dmsRecordAlarmInfo.NoticeStatus = "0";
|
|
|
dmsRecordAlarmInfo.ContinueTime = dmsBaseAlarmRule.ContinueTime;
|
|
|
dmsRecordAlarmInfo.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmInfo.AlarmReason = dmsBaseAlarmRule.AlarmReason;
|
|
|
dmsRecordAlarmInfo.AlarmData = WarnStatusEnum.小包出口读取RFID失败5次.ToString();
|
|
|
dmsRecordAlarmInfo.HandleSuggest = dmsBaseAlarmRule.HandleSuggest + ";;虚拟托盘号为:" + epcStr;
|
|
|
dmsRecordAlarmInfo.CreateBy = "SlnMesnac";
|
|
|
dmsRecordAlarmInfo.CreateTime = DateTime.Now;
|
|
|
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Insertable(dmsRecordAlarmTime).ExecuteCommand();
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Insertable(dmsRecordAlarmInfo).ExecuteCommand();
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
|
|
|
dmsRecordAlarmTime.UpdateTime = DateTime.Now;
|
|
|
dmsRecordAlarmTime.UpdateBy = "SlnMesnac";
|
|
|
DmsRecordAlarmInfo dmsRecordAlarmInfo = sqlSugarClient.AsTenant().GetConnection("mes").Queryable<DmsRecordAlarmInfo>().First(x => x.AlarmRuleId == warnRuleId);
|
|
|
if (dmsRecordAlarmInfo != null)
|
|
|
{
|
|
|
dmsRecordAlarmInfo.UpdateTime = DateTime.Now;
|
|
|
dmsRecordAlarmInfo.UpdateBy = "SlnMesnac";
|
|
|
}
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(dmsRecordAlarmTime).ExecuteCommand();
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(dmsRecordAlarmInfo).ExecuteCommand();
|
|
|
|
|
|
}
|
|
|
|
|
|
sqlSugarClient.AsTenant().CommitTran();
|
|
|
return epcStr;
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
sqlSugarClient.AsTenant().RollbackTran();
|
|
|
_logger.LogError($"NoReadRFIDAlarm异常:{ex.Message}");
|
|
|
return "";
|
|
|
}
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
/// 空托盘进入码垛位,读取RFID备用
|
|
|
/// </summary>
|
|
|
private async Task EmptyPalletHandle()
|
|
|
{
|
|
|
//读取PLC空托盘流转信号
|
|
|
while (true)
|
|
|
{
|
|
|
try
|
|
|
{
|
|
|
var plc = base.GetPlcByKey("plc");
|
|
|
if (plc == null)
|
|
|
{
|
|
|
_logger.LogInformation("读取PLC空托盘码垛到位信号,PLC连接信息为空......");
|
|
|
Thread.Sleep(5000);
|
|
|
continue;
|
|
|
}
|
|
|
if (!plc.readBoolByAddress(GetPlcAddressByConfigKey("2楼码垛到位信号")))
|
|
|
{
|
|
|
_logger.LogInformation("等待空托盘到位信号触发......");
|
|
|
Thread.Sleep(5000);
|
|
|
continue;
|
|
|
}
|
|
|
|
|
|
RealPalletTask realPalletTask = _realPalletTaskService.Query().FirstOrDefault();
|
|
|
if (realPalletTask != null)
|
|
|
{
|
|
|
_logger.LogInformation("空托盘到位信号触发,已经有读取托盘，不再读取......");
|
|
|
Thread.Sleep(5000);
|
|
|
continue;
|
|
|
}
|
|
|
|
|
|
//读取RFID、获取当前正在执行的计划、将当前计划、工单等信息与托盘绑定
|
|
|
RefreshMessage("空托盘到位信号触发成功,读取托盘RFID信息");
|
|
|
|
|
|
string epcStr = await ReadEpcStrByRfidKeyAsync("secondFloorPallet");
|
|
|
|
|
|
if (string.IsNullOrEmpty(epcStr))
|
|
|
{
|
|
|
_logger.LogError("空托盘到位信号触发,读取RFID失败......");
|
|
|
Thread.Sleep(1000 * 10);
|
|
|
continue;
|
|
|
}
|
|
|
|
|
|
RefreshMessage($"空托盘RFID信息读取成功，标签信息：{epcStr}");
|
|
|
|
|
|
// 插入一条托盘记录
|
|
|
realPalletTask = new RealPalletTask()
|
|
|
{
|
|
|
PalletCode = epcStr,
|
|
|
RecordTime = DateTime.Now,
|
|
|
};
|
|
|
_realPalletTaskService.Insert(realPalletTask);
|
|
|
|
|
|
}
|
|
|
catch (Exception e)
|
|
|
{
|
|
|
RefreshMessage($"空托盘进入码垛位处理异常：{e.Message}");
|
|
|
}
|
|
|
Thread.Sleep(1000 * 10);
|
|
|
}
|
|
|
}
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
/// 根据条码提取序列
|
|
|
/// </summary>
|
|
|
/// <param name="barCode"></param>
|
|
|
/// <param name="result"></param>
|
|
|
/// <exception cref="InvalidOperationException"></exception>
|
|
|
private void ExtractNumber(string barCode, out int result)
|
|
|
{
|
|
|
string pattern = @"\b0*(\d{1,6})\b$";
|
|
|
|
|
|
Match match = Regex.Match(barCode, pattern);
|
|
|
if (match.Success)
|
|
|
{
|
|
|
result = Convert.ToInt32(match.Groups[1].Value) + 1;
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
throw new InvalidOperationException($"通过条码:{barCode}提取当前序列异常:未找到匹配的数字");
|
|
|
}
|
|
|
}
|
|
|
|
|
|
}
|
|
|
}
|