using HslCommunication.Secs.Types;
using Microsoft.Extensions.DependencyInjection;
using Microsoft.Extensions.Logging;
using SlnMesnac.Business.@base;
using SlnMesnac.Config;
using SlnMesnac.Model.domain;
using SlnMesnac.Model.dto;
using SlnMesnac.Model.enums;
using SlnMesnac.Plc;
using SlnMesnac.Repository.service;
using SlnMesnac.Rfid;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using TouchSocket.Core;
#region << 版 本 注 释 >>
/*--------------------------------------------------------------------
* 版权所有 (c) 2024 WenJY 保留所有权利。
* CLR版本:4.0.30319.42000
* 机器名称:LAPTOP-E0N2L34V
* 命名空间:SlnMesnac.Business
* 唯一标识:655997bf-2bdb-4426-bc49-6fd8def3b395
*
* 创建者:WenJY
* 电子邮箱:wenjy@mesnac.com
* 创建时间:2024-04-07 16:58:59
* 版本:V1.0.0
* 描述:
*
*--------------------------------------------------------------------
* 修改人:
* 时间:
* 修改说明:
*
* 版本:V1.0.0
*--------------------------------------------------------------------*/
#endregion << 版 本 注 释 >>
namespace SlnMesnac.Business
{
///
/// 设备生产管理业务类
///
public class ProdMgmtBusiness: BaseBusiness
{
public readonly IMesProductPlanService _mesProductPlanService;
public readonly IBasePalletInfoService _basePalletInfoService;
private List _palletTasks;
public ProdMgmtBusiness(ILogger logger, AppConfig appConfig, List plcFactories, List rfidFactories, IMesProductPlanService mesProductPlanService, IBasePalletInfoService basePalletInfoService, List palletTasks,IServiceProvider serviceProvider) : base(logger, appConfig, plcFactories, rfidFactories, serviceProvider)
{
_mesProductPlanService = mesProductPlanService;
_basePalletInfoService = basePalletInfoService;
_palletTasks = palletTasks;
}
#region 委托事件
///
/// 刷新计划列表
///
public delegate void RefreshProdPlanList(List list);
public event RefreshProdPlanList? RefreshProdPlanListEvent;
///
/// 刷新执行计划
///
public delegate void RefreshProdPlanExec(MesProductPlan productPlan);
public event RefreshProdPlanExec? RefreshProdPlanExecEvent;
///
/// 投料确认,validType确认类型:1-读取失败重新读取;2-校验失败是否投料
///
public delegate bool MatPutInValid(int validType, MesProductPlan productPlan, string materialName, string msg);
public event MatPutInValid? MatPutInValidEvent;
#endregion
public void InitProdPlan()
{
RefreshMesProdList();
Task.Run(() => { ProdPlanExecHandle(); });
Task.Run(() => { MaterialPutInCheck(); });
}
///
/// 刷新计划执行列表
///
private void RefreshMesProdList()
{
try
{
var info = _mesProductPlanService.GetPlanDtos();
RefreshProdPlanListEvent?.Invoke(info);
}
catch (Exception ex)
{
_logger.LogError($"MES生产计划获取异常:{ex.Message}");
}
}
///
/// 计划执行逻辑处理
///
private void ProdPlanExecHandle()
{
//每5秒执行一次,获取是否有已开始的计划,获取已开始的计划下发给WCS进行叫料,获取货架到位信息进行投料校验,持续获取设备要料信号
while (true)
{
try
{
var plc = base.GetPlcByKey("plc");
if (plc == null)
{
throw new ArgumentException($"PLC连接信息为空");
}
MesProductPlan prodPlan = _mesProductPlanService.GetStartedProdPlan(out MesProductPlanDto productPlanDto);
if (prodPlan == null || productPlanDto == null)
{
throw new ArgumentException($"未获取到需要执行的生产计划");
}
if (plc.readInt16ByAddress(GetPlcAddressByConfigKey("设备叫料")) != 1)
{
_logger.LogInformation("等待设备叫料信号触发......");
Thread.Sleep(5000);
continue;
}
RefreshMessage("设备要料信号触发成功");
RefreshProdPlanExecEvent?.Invoke(prodPlan);
string palletCode = GetPalletInfoByTask();
RefreshMessage($"执行计划:{prodPlan.PlanCode};计划数量:{Math.Round(prodPlan.PlanAmount,2)};完成数量:{Math.Round(prodPlan.CompleteAmount,2)};发起叫料申请等待AGV送料......");
//进行叫料
if (ApplyDeliveryHandle(productPlanDto.MaterialId.ToString()))
{
RefreshMessage("根据计划自动申请叫料成功");
plc.writeInt16ByAddress(GetPlcAddressByConfigKey("设备叫料"), 0);
}
else
{
RefreshMessage("根据计划自动申请叫料失败");
}
}
catch (Exception e)
{
_logger.LogInformation($"计划执行逻辑处理异常:{e.Message}");
}
Thread.Sleep(5000);
}
}
///
/// 投料校验:轮询物料到位信号
///
///
public void MaterialPutInCheck()
{
bool result = false;
while (true)
{
//获取当前计划
var prodPlan = _mesProductPlanService.GetStartedProdPlan(out MesProductPlanDto productPlanDto);
try
{
var plc = base.GetPlcByKey("plc");
if(plc == null)
{
_logger.LogInformation("读取物料到位信号,PLC连接信息为空......");
Thread.Sleep(3000);
continue;
}
if (plc.readInt16ByAddress(GetPlcAddressByConfigKey("物料到位")) != 1)
{
_logger.LogInformation("等待物料到位信号触发......");
Thread.Sleep(3000);
continue;
}
if (productPlanDto == null || prodPlan == null)
{
RefreshMessage($"收到物料到位信号,未获取到正在执行的生产计划,请开始执行计划");
plc.writeInt16ByAddress(GetPlcAddressByConfigKey("物料到位"), 0);
Thread.Sleep(3000);
continue;
}
plc.writeInt16ByAddress(GetPlcAddressByConfigKey("物料到位"), 0);
RefreshMessage("物料到位信号触发成功,读取托盘RFID信息进行投料校验");
ReadEpcStrByRfidKey("test", out string epcStr);
RefreshMessage($"投料校验RFID标签读取成功,标签信息:{epcStr}");
//获取物料托盘上的物料信息
BasePalletInfo palletInfo = _basePalletInfoService.GetPalletInfoByPalletCode(epcStr);
if (palletInfo == null)
{
result = MatPutInValidTriggerEvent(2, prodPlan, string.Empty, "投料校验失败,未获取到托盘信息,是否继续投料");
}
else
{
if (palletInfo.MaterialId != prodPlan.MaterialId)
{
result = MatPutInValidTriggerEvent(2, prodPlan, string.Empty, "投料校验失败,物料信息不匹配,是否继续投料");
}
else
{
result = true;
}
}
if (result)
{
bool isRes = _basePalletInfoService.UnBindPalletInfo(palletInfo);
RefreshMessage($"物料校验通过,托盘信息解绑{(isRes ? "成功" : "失败")}");
}
}
catch (Exception e)
{
_logger.LogInformation($"投料校验异常:{e.Message}");
result = MatPutInValidTriggerEvent(2, prodPlan, string.Empty, $"投料校验异常:{e.Message},是否继续投料");
}
PutInResutlHandle(prodPlan, result);
Thread.Sleep(3000);
}
}
///
/// 投料结果处理
///
///
///
private void PutInResutlHandle(MesProductPlan prodPlan,bool isRes)
{
try
{
if (isRes)
{
RefreshMessage("投料校验完成,允许投料,更新生产计划");
prodPlan.CompleteAmount += 1;
if (prodPlan.CompleteAmount >= prodPlan.PlanAmount)
{
prodPlan.PlanStatus = PlanStatusEnum.已完成;
}
_mesProductPlanService.Update(prodPlan);
RefreshMesProdList();
}
else
{
RefreshMessage("投料校验失败,人工确认不许投料");
}
}catch(Exception e)
{
_logger.LogInformation($"投料结果处理异常:{e.Message}");
}
}
///
/// 投料校验失败,人工确认是否继续投料
///
///
///
///
///
///
private bool MatPutInValidTriggerEvent(int validType, MesProductPlan productPlan, string materialName, string msg)
{
return MatPutInValidEvent.Invoke(validType, productPlan, materialName, msg);
}
///
/// 申请叫料
///
///
///
///
public bool ApplyDeliveryHandle(string materialCode)
{
bool result = false;
try
{
var plc = base.GetPlcByKey("plc");
if (plc != null)
{
if (string.IsNullOrEmpty(materialCode))
{
throw new ArgumentException("申请叫料处理异常:物料参数为空");
}
plc.writeInt16ByAddress(base.GetPlcAddressByConfigKey("WCS叫料"), 1);
plc.writeStringByAddress(base.GetPlcAddressByConfigKey("物料型号"), materialCode);
result = true;
}
}
catch (Exception e)
{
throw new InvalidOperationException($"申请叫料处理异常:{e.Message}");
}
return result;
}
///
/// 更新生产计划
///
///
public void UpdateProdPlan(MesProductPlanDto planInfo)
{
try
{
if (planInfo == null)
{
throw new ArgumentException("更新生产计划异常:参数为空");
}
var info = _mesProductPlanService.GetProdPlanByPlanCode(planInfo.PlanCode);
if(info == null)
{
throw new ArgumentException("更新生产计划异常:根据计划编号获取计划信息为空");
}
info.PlanStatus = planInfo.PlanStatus;
if (!_mesProductPlanService.UpdateProdPlan(info))
{
throw new InvalidOperationException("生产计划更新失败");
}
RefreshMesProdList();
}
catch (Exception e)
{
throw new InvalidOperationException($"生产计划更新异常:{e.Message}");
}
}
}
}