You cannot select more than 25 topics Topics must start with a letter or number, can include dashes ('-') and can be up to 35 characters long.

334 lines
13 KiB
C#

using Microsoft.Extensions.DependencyInjection;
using Microsoft.Extensions.Logging;
using SlnMesnac.Business.@base;
using SlnMesnac.Common;
using SlnMesnac.Config;
using SlnMesnac.Model.domain;
using SlnMesnac.Model.dto;
using SlnMesnac.Plc;
using SlnMesnac.Repository.service;
using SlnMesnac.Rfid;
using SqlSugar;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Text.RegularExpressions;
using System.Threading;
using System.Threading.Tasks;
using static System.Net.Mime.MediaTypeNames;
#region << 版 本 注 释 >>
/*--------------------------------------------------------------------
* (c) 2024 WenJY
* CLR4.0.30319.42000
* LAPTOP-E0N2L34V
* SlnMesnac.Business
* f79d6d97-d9b0-4b0b-a442-e6bb1c1c79e6
*
* WenJY
* wenjy@mesnac.com
* 2024-04-10 16:36:01
* V1.0.0
*
*
*--------------------------------------------------------------------
*
*
*
*
* V1.0.0
*--------------------------------------------------------------------*/
#endregion << 版 本 注 释 >>
namespace SlnMesnac.Business
{
/// <summary>
/// 设备产出业务逻辑
/// </summary>
public class ProdCompletionBusiness : BaseBusiness
{
private readonly IMesProductPlanService _mesProductPlanService;
private readonly IMesPrdBarCodeService _barCodeTaskService;
private readonly IMesBaseBarcodeInfoService _mesBaseBarcodeInfoService;
public readonly IMesPrdBarCodeService _mesPrdBarCodeService;
private readonly IRealPalletTaskService _realPalletTaskService;
private ISqlSugarClient sqlSugarClient;
public ProdCompletionBusiness(ISqlSugarClient _sqlSugarClient,ILogger<BaseBusiness> logger, AppConfig appConfig, List<PlcAbsractFactory> plcFactories, List<RfidAbsractFactory> rfidFactories, IMesProductPlanService mesProductPlanService, IMesPrdBarCodeService barCodeTaskService, IServiceProvider serviceProvider) : base(logger, appConfig, plcFactories, rfidFactories, serviceProvider)
{
sqlSugarClient = _sqlSugarClient;
_mesProductPlanService = mesProductPlanService;
_barCodeTaskService = barCodeTaskService;
_realPalletTaskService = serviceProvider.GetRequiredService<IRealPalletTaskService>();
_mesBaseBarcodeInfoService = serviceProvider.GetRequiredService<IMesBaseBarcodeInfoService>();
_mesPrdBarCodeService = serviceProvider.GetRequiredService<IMesPrdBarCodeService>();
Init();
}
private void test()
{
3 months ago
string epc = "A123456";
_mesProductPlanService.GetStartedProdPlan(out MesProductPlanDto productPlanDto);
string bigCode = GenerateBigBarcode(productPlanDto, epc);
BindingBarCode(bigCode, epc);
}
public void Init()
{
Task.Run(() =>
{
EmptyPalletHandle();
});
Task.Run(() =>
{
DeviceOutPutHandle();
});
}
/// <summary>
/// 设备产出逻辑处理
/// </summary>
private async void DeviceOutPutHandle()
{
// 读取RFID失败重试次数超过5次推送报警
int readRfidAmount = 0;
while(true)
{
try
{
var plc = base.GetPlcByKey("plc");
if (plc == null)
{
_logger.LogInformation("读取小包出口信号,PLC连接信息为空......");
Thread.Sleep(3000);
continue;
}
if (!plc.readBoolByAddress(GetPlcAddressByConfigKey("2楼码垛出口到位信号")))
{
_logger.LogInformation("等待小包出口信号触发......");
Thread.Sleep(5000);
continue;
}
string epcStr = await ReadEpcStrByRfidKeyAsync("secondFloorOut");
if (string.IsNullOrEmpty(epcStr))
{
_logger.LogError("小包出口到位信号触发,读取RFID失败......");
//判断前一位置是否有托盘缓存
RealPalletTask realPalletTask = _realPalletTaskService.Query().FirstOrDefault();
if (realPalletTask != null)
{
epcStr = realPalletTask.PalletCode;
}
else
{
readRfidAmount++;
if(readRfidAmount == 5)
{
//TODO 推送报警
_logger.LogError("小包出口到位信号触发,读取RFID失败超过5次......");
}
Thread.Sleep(1000 * 5);
continue;
}
}
RefreshMessage($"小包出口读取到RFID条码{epcStr},开始绑定流程:");
_mesProductPlanService.GetStartedProdPlan(out MesProductPlanDto productPlanDto);
if (productPlanDto == null)
{
//TODO:没有计划的话,处理方式待定
throw new ArgumentException($"未获取到正在执行的生产计划");
}
sqlSugarClient.AsTenant().BeginTran();
//1.生成大条码插入mes_barcode_info
string bigCode =GenerateBigBarcode(productPlanDto, epcStr);
//2.40个小条码及大条码绑定托盘号,小条码绑定大条码
BindingBarCode(bigCode,epcStr);
//3.更新mes_product_plan及mes_product_order表更新已生产数量
sqlSugarClient.AsTenant().CommitTran();
plc.writeBoolByAddress(GetPlcAddressByConfigKey("2楼码垛出口到位信号"), false);
readRfidAmount = 0;
}
catch (Exception ex)
{
sqlSugarClient.AsTenant().RollbackTran();
// TODO:推送报警
_logger.LogError($"DeviceOutPutHandle异常:{ex.Message}");
}
}
}
/// <summary>
/// 生成大条码插入mes_barcode_info
/// </summary>
/// <param name="productPlanDto"></param>
/// <param name="epcStr"></param>
/// <returns></returns>
private string GenerateBigBarcode(MesProductPlanDto productPlanDto,string epcStr)
{
string bigBarcode = productPlanDto.PlanCode+DateTime.Now.ToString("_MMddHHmmss");
MesBaseBarcodeInfo mesBaseBarcodeInfo = new MesBaseBarcodeInfo();
mesBaseBarcodeInfo.printTime = DateTime.Now;
mesBaseBarcodeInfo.printPerson = "SlnMesnac";
mesBaseBarcodeInfo.printFlag = "1";
mesBaseBarcodeInfo.batchFlag = "0";
mesBaseBarcodeInfo.barcodeType = "3";
mesBaseBarcodeInfo.barcodeInfo = bigBarcode;
mesBaseBarcodeInfo.batchCode = bigBarcode;
mesBaseBarcodeInfo.palletInfoCode = epcStr;
mesBaseBarcodeInfo.materialId = productPlanDto.MaterialId;
mesBaseBarcodeInfo.amount = 1;
mesBaseBarcodeInfo.printNumber = 1;
mesBaseBarcodeInfo.productionDate = DateTime.Now;
mesBaseBarcodeInfo.acceptedDate = DateTime.Now;
mesBaseBarcodeInfo.planCode = productPlanDto.PlanCode;
mesBaseBarcodeInfo.safeFlag = productPlanDto.SaleOrderId ==0 ?"1" : "0";
mesBaseBarcodeInfo.saleOrderId = productPlanDto.SaleOrderId;
mesBaseBarcodeInfo.saleorderCode = productPlanDto.SaleorderCode;
mesBaseBarcodeInfo.bindStatus = "1";
mesBaseBarcodeInfo.bindTime = DateTime.Now;
mesBaseBarcodeInfo.updateBy = "SlnMesnac";
mesBaseBarcodeInfo.updateTime = DateTime.Now;
mesBaseBarcodeInfo.completeFlag = "1";
mesBaseBarcodeInfo.singleFlag = "0";
mesBaseBarcodeInfo.barcodeSpec = productPlanDto.MaterialName;
sqlSugarClient.AsTenant().GetConnection("mes").Insertable(mesBaseBarcodeInfo).ExecuteCommand();
return bigBarcode;
}
/// <summary>
/// 40个小条码及大条码绑定托盘号小条码绑定大条码
/// </summary>
/// <param name="bigBarcode"></param>
/// <param name="epcStr"></param>
private void BindingBarCode(string bigBarcode,string epcStr)
{
List<MesPrdBarcodeInfo> list = _mesPrdBarCodeService.GetUseBarCodeList();
if(list==null || list.Count == 0)
{
throw new Exception("托盘未找到可以绑定的小条码");
}else if(list.Count > 40)
{
list = list.Take(40).ToList();
}
foreach (var item in list)
{
item.PalletInfoCode = epcStr;
item.MesBarcodeInfo = bigBarcode;
item.BindTime = DateTime.Now;
}
sqlSugarClient.AsTenant().GetConnection("mes").Updateable(list).ExecuteCommand();
}
private void UpdatePlanInfoAndOrder(MesProductPlanDto productPlanDto)
{
}
/// <summary>
/// 空托盘进入码垛位,读取RFID备用
/// </summary>
private async void EmptyPalletHandle()
{
//读取PLC空托盘流转信号
while (true)
{
try
{
var plc = base.GetPlcByKey("plc");
if (plc == null)
{
_logger.LogInformation("读取PLC空托盘码垛到位信号,PLC连接信息为空......");
Thread.Sleep(5000);
continue;
}
if (!plc.readBoolByAddress(GetPlcAddressByConfigKey("2楼码垛到位信号")))
{
_logger.LogInformation("等待空托盘到位信号触发......");
Thread.Sleep(5000);
continue;
}
//读取RFID、获取当前正在执行的计划、将当前计划、工单等信息与托盘绑定
RefreshMessage("空托盘到位信号触发成功,读取托盘RFID信息");
string epcStr = await ReadEpcStrByRfidKeyAsync("secondFloorPallet");
if (string.IsNullOrEmpty(epcStr))
{
_logger.LogError("空托盘到位信号触发,读取RFID失败......");
Thread.Sleep(1000*10);
continue;
}
RefreshMessage($"空托盘RFID信息读取成功标签信息{epcStr}");
// 插入一条托盘记录
RealPalletTask realPalletTask = new RealPalletTask()
{
PalletCode = epcStr,
RecordTime = DateTime.Now,
};
bool result = _realPalletTaskService.Insert(realPalletTask);
if (result)
{
plc.writeBoolByAddress(GetPlcAddressByConfigKey("2楼码垛到位信号"), false);
}
}
catch (Exception e)
{
RefreshMessage($"空托盘进入码垛位处理异常:{e.Message}");
}
Thread.Sleep(5000);
}
}
/// <summary>
/// 根据条码提取序列
/// </summary>
/// <param name="barCode"></param>
/// <param name="result"></param>
/// <exception cref="InvalidOperationException"></exception>
private void ExtractNumber(string barCode,out int result)
{
string pattern = @"\b0*(\d{1,6})\b$";
Match match = Regex.Match(barCode, pattern);
if (match.Success)
{
result = Convert.ToInt32(match.Groups[1].Value)+1;
}
else
{
throw new InvalidOperationException($"通过条码:{barCode}提取当前序列异常:未找到匹配的数字");
}
}
}
}