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using HslCommunication.Secs.Types;
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using Microsoft.Extensions.DependencyInjection;
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using Microsoft.Extensions.Logging;
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using Newtonsoft.Json;
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using Npgsql.Replication.TestDecoding;
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using SlnMesnac.Business.@base;
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using SlnMesnac.Common;
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using SlnMesnac.Common.Model;
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using SlnMesnac.Config;
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using SlnMesnac.Model.domain;
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using SlnMesnac.Model.dto;
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using SlnMesnac.Model.enums;
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using SlnMesnac.Plc;
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using SlnMesnac.Repository.service;
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using SlnMesnac.Repository.service.Impl;
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using SlnMesnac.Rfid;
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using SlnMesnac.Rfid.Dto;
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using SlnMesnac.TouchSocket;
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using SqlSugar;
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using System;
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using System.Collections.Generic;
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using System.Linq;
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using System.Text;
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using System.Threading;
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using System.Threading.Tasks;
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using System.Transactions;
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using TouchSocket.Core;
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using TouchSocket.Sockets;
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#region << 版 本 注 释 >>
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/*--------------------------------------------------------------------
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* 版权所有 (c) 2024 WenJY 保留所有权利。
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* CLR版本:4.0.30319.42000
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* 机器名称:LAPTOP-E0N2L34V
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* 命名空间:SlnMesnac.Business
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* 唯一标识:655997bf-2bdb-4426-bc49-6fd8def3b395
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*
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* 创建者:WenJY
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* 电子邮箱:wenjy@mesnac.com
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* 创建时间:2024-04-07 16:58:59
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* 版本:V1.0.0
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* 描述:
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*
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*--------------------------------------------------------------------
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* 修改人:
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* 时间:
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* 修改说明:
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*
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* 版本:V1.0.0
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*--------------------------------------------------------------------*/
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#endregion << 版 本 注 释 >>
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namespace SlnMesnac.Business
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{
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/// <summary>
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/// 设备生产管理业务类 -3F
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/// </summary>
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public class ProdMgmtBusiness : BaseBusiness
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{
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public readonly IMesProductPlanService _mesProductPlanService;
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public readonly IBasePalletInfoService _basePalletInfoService;
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public readonly IMesPrdBarCodeService _mesPrdBarCodeService;
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public readonly IBaseRealTaskService _baseRealTaskService;
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public readonly IWmsOutStockService _wmsOutStockService;
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private readonly ConfigInfoBusiness _configInfoBusiness;
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private ISqlSugarClient sqlSugarClient;
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private DebugConfig debugConfig = DebugConfig.Instance;
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public ProdMgmtBusiness(ISqlSugarClient _sqlSugarClient, IWmsOutStockService wmsOutStockService, ILogger<ProdMgmtBusiness> logger, AppConfig appConfig, List<PlcAbsractFactory> plcFactories, List<RfidAbsractFactory> rfidFactories, IMesProductPlanService mesProductPlanService, IBasePalletInfoService basePalletInfoService, IBaseRealTaskService baseRealTaskService, IServiceProvider serviceProvider, ConfigInfoBusiness configInfoBusiness) : base(logger, appConfig, plcFactories, rfidFactories, serviceProvider)
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{
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sqlSugarClient = _sqlSugarClient;
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_wmsOutStockService = wmsOutStockService;
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_mesProductPlanService = mesProductPlanService;
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_basePalletInfoService = basePalletInfoService;
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_baseRealTaskService = baseRealTaskService;
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_mesPrdBarCodeService = serviceProvider.GetRequiredService<IMesPrdBarCodeService>();
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_configInfoBusiness = configInfoBusiness;
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}
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public void TestTran()
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{
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try
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{
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sqlSugarClient.AsTenant().BeginTran();
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BaseRealTask localPlan = _baseRealTaskService.GetExeTask();
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localPlan.Status = 2;
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sqlSugarClient.AsTenant().GetConnection("local").Updateable(localPlan).ExecuteCommand();
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GenerateBarcode(40);
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// throw new Exception("事务测试");
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sqlSugarClient.AsTenant().CommitTran();
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Console.WriteLine("提交事务");
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}
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catch (Exception ex)
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{
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sqlSugarClient.AsTenant().RollbackTran();
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Console.WriteLine(ex.Message);
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}
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}
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private async void testRFID()
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{
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//TcpClient tcpClient = new TcpClient();
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//var waitClient = tcpClient.CreateWaitingClient(new WaitingOptions()
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//{
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// FilterFunc = response =>
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// {
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// return true;
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// }
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//});
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//tcpClient.Setup(new TouchSocketConfig().SetRemoteIPHost($"192.168.2.51:3000"));
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//tcpClient.Connect();
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// byte[] reciveBuffer = await waitClient.SendThenReturnAsync(pMessagePack.m_pData, timeout);
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string aaa = await ReadEpcStrByRfidKeyAsync("secondFloorPallet");
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// ReadEpcStrByRfidKey("test", out string epcStr);
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Console.WriteLine(aaa);
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//RefreshMessage($"投料校验RFID标签读取成功,标签信息:{epcStr}");
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}
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#region 委托事件
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/// <summary>
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/// 刷新计划列表
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/// </summary>
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public delegate void RefreshProdPlanList(List<MesProductPlanDto> list);
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public event RefreshProdPlanList? RefreshProdPlanListEvent;
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/// <summary>
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/// 刷新执行计划
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/// </summary>
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public delegate void RefreshProdPlanExec(MesProductPlan productPlan);
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public event RefreshProdPlanExec? RefreshProdPlanExecEvent;
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/// <summary>
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/// 投料确认,validType确认类型:1-读取失败重新读取;2-校验失败是否投料
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/// </summary>
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public delegate bool MatPutInValid(int validType, MesProductPlan productPlan, string materialName, string msg);
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public event MatPutInValid? MatPutInValidEvent;
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#endregion
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public void InitProdPlan()
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{
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RefreshMesProdList();
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Task.Run(() => { ProdPlanExecHandle(); });
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Task.Run(() => { MaterialPutInCheck(); });
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}
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/// <summary>
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/// 刷新计划执行列表
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/// </summary>
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private void RefreshMesProdList()
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{
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try
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{
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// var aaa = _mesProductPlanService.GetMesProductPlans();
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var info = _mesProductPlanService.GetPlanDtos();
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RefreshProdPlanListEvent?.Invoke(info);
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}
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catch (Exception ex)
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{
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_logger.LogError($"MES生产计划获取异常:{ex.Message}");
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}
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}
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/// <summary>
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/// 计划执行,叫料逻辑处理
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/// </summary>
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private void ProdPlanExecHandle()
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{
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//每5秒执行一次,获取是否有已开始的计划,获取已开始的计划下发给WCS进行叫料,获取货架到位信息进行投料校验,持续获取设备要料信号
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while (true)
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{
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try
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{
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var plc = base.GetPlcByKey("plc");
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if (plc == null)
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{
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//throw new ArgumentException($"PLC连接信息为空");
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RefreshMessage($"PLC连接信息为空");
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Thread.Sleep(3000);
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return;
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}
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MesProductPlan prodPlan = _mesProductPlanService.GetStartedProdPlan(out MesProductPlanDto productPlanDto);
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if (prodPlan == null || productPlanDto == null)
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{
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//throw new ArgumentException($"未获取到需要执行的生产计划");
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RefreshMessage($"未获取到需要执行的生产计划");
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Thread.Sleep(5000);
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continue;
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}
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BaseRealTask task = _baseRealTaskService.GetExeTask();
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if (task != null)
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{
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RefreshMessage("已经叫料,请等待AGV送料......");
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Thread.Sleep(5000);
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continue;
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}
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if (!plc.readBoolByAddress(GetPlcAddressByConfigKey("设备叫料")))
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{
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RefreshMessage("等待设备叫料信号触发......");
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Thread.Sleep(5000);
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continue;
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}
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RefreshMessage("设备要料信号触发成功");
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RefreshProdPlanExecEvent?.Invoke(prodPlan);
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// string palletCode = GetPalletInfoByTask();
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RefreshMessage($"执行计划:{prodPlan.PlanCode};计划数量:{Math.Round(prodPlan.PlanAmount, 2)};完成数量:{Math.Round(prodPlan.CompleteAmount, 2)};发起叫料申请");
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//查询下发agv的主键
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WmsRawOutstock wmsRaw = _wmsOutStockService.GetProdPlanByPlanCode(prodPlan.PlanCode);
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//进行叫料
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if (ApplyDeliveryHandle(wmsRaw.rawOutstockId.ToString()))
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{
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RefreshMessage("根据计划自动申请叫料成功");
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#region 本地创建一个叫料任务
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BaseRealTask realTask = new BaseRealTask();
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realTask.PlanCode = prodPlan.PlanCode;
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realTask.PlanAmount = prodPlan.PlanAmount;
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realTask.PlanComplete = prodPlan.CompleteAmount;
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realTask.MaterialId = prodPlan.MaterialId;
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realTask.Status = 1;
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realTask.CreateTime = DateTime.Now;
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realTask.UpdateTime = DateTime.Now;
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_baseRealTaskService.InsertTask(realTask);
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#endregion
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plc.writeBoolByAddress(GetPlcAddressByConfigKey("设备叫料"), false);
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}
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else
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{
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RefreshMessage("根据计划自动申请叫料失败");
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}
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}
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catch (Exception e)
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{
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_logger.LogError($"计划执行逻辑处理异常:{e.Message}");
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}
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Thread.Sleep(5000);
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}
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}
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/// <summary>
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/// 投料校验:轮询物料到位信号
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/// </summary>
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/// <exception cref="ArgumentException"></exception>
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public void MaterialPutInCheck()
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{
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bool result = false;
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var plc = base.GetPlcByKey("plc");
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while (true)
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{
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//mes计划
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MesProductPlan prodPlan = null;
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//本地叫料任务
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BaseRealTask localPlan = null;
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try
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{
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localPlan = _baseRealTaskService.GetExeTask();
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if (localPlan == null)
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{
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RefreshMessage("本地未获取到叫料任务......");
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Thread.Sleep(3000);
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continue;
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}
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if (plc == null)
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{
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RefreshMessage("读取物料到位信号,PLC连接信息为空......");
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Thread.Sleep(3000);
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continue;
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}
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if (!plc.readBoolByAddress(GetPlcAddressByConfigKey("物料到位")))
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{
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RefreshMessage("等待物料到位信号触发......");
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Thread.Sleep(3000);
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continue;
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}
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// TODO 投料时间校验
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bool timeCheck = JudgeProductTime();
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if (!timeCheck)
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{
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Thread.Sleep(1000 * 15);
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continue;
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}
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RefreshMessage($"投料时间校验通过");
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// 调用调度接口,判断AGV小车是否已经离开到位,否则不允许投料
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bool positionCheck = JudgeAgvPosition();
|
|
|
|
|
if (!positionCheck)
|
|
|
|
|
{
|
|
|
|
|
RefreshMessage($"收到物料到位信号,但是AGV还未离开,禁止投料");
|
|
|
|
|
Thread.Sleep(1000 * 5);
|
|
|
|
|
continue;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
//TODO根据本地叫料计划查询对应的mes计划,完成
|
|
|
|
|
prodPlan = _mesProductPlanService.GetStartedProdPlan(out MesProductPlanDto productPlanDto);
|
|
|
|
|
|
|
|
|
|
if (productPlanDto == null || prodPlan == null)
|
|
|
|
|
{
|
|
|
|
|
RefreshMessage($"收到物料到位信号,未获取到正在执行的生产计划,请开始执行计划");
|
|
|
|
|
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
continue;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
#region 物料校验 -- TODO 如果计划暂停,开启新计划,校验当前滞留物料是与前一条计划判断,还是当前开始的计划判断
|
|
|
|
|
//RefreshMessage("物料到位信号触发成功,读取托盘RFID信息进行投料校验");
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
//ReadEpcStrByRfidKey("test", out string epcStr);
|
|
|
|
|
//RefreshMessage($"投料校验RFID标签读取成功,标签信息:{epcStr}");
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
////获取物料托盘上的物料信息
|
|
|
|
|
//BasePalletInfo palletInfo = _basePalletInfoService.GetPalletInfoByPalletCode(epcStr);
|
|
|
|
|
//if (palletInfo == null)
|
|
|
|
|
//{
|
|
|
|
|
// result = MatPutInValidTriggerEvent(2, prodPlan, string.Empty, "投料校验失败,未获取到托盘信息,是否继续投料");
|
|
|
|
|
//}
|
|
|
|
|
//else
|
|
|
|
|
//{
|
|
|
|
|
// if (palletInfo.MaterialId != prodPlan.MaterialId)
|
|
|
|
|
// {
|
|
|
|
|
// result = MatPutInValidTriggerEvent(2, prodPlan, string.Empty, "投料校验失败,物料信息不匹配,是否继续投料");
|
|
|
|
|
// }
|
|
|
|
|
// else
|
|
|
|
|
// {
|
|
|
|
|
// result = true;
|
|
|
|
|
// }
|
|
|
|
|
//}
|
|
|
|
|
//if (result)
|
|
|
|
|
//{
|
|
|
|
|
// bool isRes = _basePalletInfoService.UnBindPalletInfo(palletInfo);
|
|
|
|
|
// RefreshMessage($"物料校验通过,托盘信息解绑{(isRes ? "成功" : "失败")}");
|
|
|
|
|
//}
|
|
|
|
|
#endregion
|
|
|
|
|
|
|
|
|
|
if (prodPlan != null)
|
|
|
|
|
{
|
|
|
|
|
// 下发翻转信号
|
|
|
|
|
plc.writeBoolByAddress(GetPlcAddressByConfigKey("设备投料"), true);
|
|
|
|
|
Thread.Sleep(300);
|
|
|
|
|
plc.writeBoolByAddress(GetPlcAddressByConfigKey("设备投料"), false);
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
sqlSugarClient.AsTenant().BeginTran();
|
|
|
|
|
//1.完成本地计划
|
|
|
|
|
if (localPlan != null)
|
|
|
|
|
{
|
|
|
|
|
localPlan.Status = 2;
|
|
|
|
|
localPlan.UpdateTime = DateTime.Now;
|
|
|
|
|
sqlSugarClient.AsTenant().GetConnection("local").Updateable(localPlan).ExecuteCommand();
|
|
|
|
|
}
|
|
|
|
|
//2.生成小包条码
|
|
|
|
|
GenerateBarcode(40);
|
|
|
|
|
//3.清空投料系统运行时间
|
|
|
|
|
BaseConfigInfo configInfo = _configInfoBusiness.GetConfigInfos().Where(x => x.ConfigKey == "拆包机系统运行时长").FirstOrDefault();
|
|
|
|
|
configInfo.ConfigValue = "0";
|
|
|
|
|
_configInfoBusiness.UpdateConfigInfo(configInfo);
|
|
|
|
|
|
|
|
|
|
sqlSugarClient.AsTenant().CommitTran();
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
}
|
|
|
|
|
catch (Exception e)
|
|
|
|
|
{
|
|
|
|
|
sqlSugarClient.AsTenant().RollbackTran();
|
|
|
|
|
_logger.LogInformation($"投料流程异常:{e.Message}");
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
Thread.Sleep(3000);
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 投料结果处理
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="prodPlan"></param>
|
|
|
|
|
/// <param name="isRes"></param>
|
|
|
|
|
private void PutInResutlHandle(MesProductPlan prodPlan, bool isRes)
|
|
|
|
|
{
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
if (isRes)
|
|
|
|
|
{
|
|
|
|
|
RefreshMessage("投料校验完成,允许投料,更新生产计划");
|
|
|
|
|
prodPlan.CompleteAmount += 1;
|
|
|
|
|
if (prodPlan.CompleteAmount >= prodPlan.PlanAmount)
|
|
|
|
|
{
|
|
|
|
|
prodPlan.PlanStatus = PlanStatusEnum.已完成;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
_mesProductPlanService.Update(prodPlan);
|
|
|
|
|
|
|
|
|
|
RefreshMesProdList();
|
|
|
|
|
}
|
|
|
|
|
else
|
|
|
|
|
{
|
|
|
|
|
RefreshMessage("投料校验失败,人工确认不许投料");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
catch (Exception e)
|
|
|
|
|
{
|
|
|
|
|
_logger.LogInformation($"投料结果处理异常:{e.Message}");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 投料校验失败,人工确认是否继续投料
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="validType"></param>
|
|
|
|
|
/// <param name="productPlan"></param>
|
|
|
|
|
/// <param name="materialName"></param>
|
|
|
|
|
/// <param name="msg"></param>
|
|
|
|
|
/// <returns></returns>
|
|
|
|
|
private bool MatPutInValidTriggerEvent(int validType, MesProductPlan productPlan, string materialName, string msg)
|
|
|
|
|
{
|
|
|
|
|
return MatPutInValidEvent.Invoke(validType, productPlan, materialName, msg);
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 申请叫料,等待调度接口
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="materialCode"></param>
|
|
|
|
|
/// <param name="result"></param>
|
|
|
|
|
/// <exception cref="InvalidOperationException"></exception>
|
|
|
|
|
public bool ApplyDeliveryHandle(String taskId)
|
|
|
|
|
{
|
|
|
|
|
bool result = false;
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
var content = new
|
|
|
|
|
{
|
|
|
|
|
rawOutstockId = taskId,
|
|
|
|
|
};
|
|
|
|
|
|
|
|
|
|
string message = JsonConvert.SerializeObject(content);
|
|
|
|
|
//询问小车是否离开接口 0已经离开
|
|
|
|
|
string httpResult = HttpHelper.SendPostMessage("172.16.12.100", 5001, "wcs/RecieveRcs/callMaterial", message, "application/Json");
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
var reponseMessage = JsonConvert.DeserializeObject<ReponseMessage>(httpResult);
|
|
|
|
|
if (reponseMessage != null && reponseMessage.code == "0")
|
|
|
|
|
{
|
|
|
|
|
RefreshMessage("Agv叫料成功");
|
|
|
|
|
result = true;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
}
|
|
|
|
|
catch (Exception ex)
|
|
|
|
|
{
|
|
|
|
|
RefreshMessage($"申请叫料处理异常:{ex.Message}");
|
|
|
|
|
result = false;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
return result;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 投料后产生小包条码存储到数据库等待绑定
|
|
|
|
|
/// </summary>
|
|
|
|
|
private void GenerateBarcode(int amount)
|
|
|
|
|
{
|
|
|
|
|
List<MesPrdBarcodeInfo> list = new List<MesPrdBarcodeInfo>();
|
|
|
|
|
string baseDate = DateTime.Now.ToString("yyyyMMddHHmm"); // 当前日期和时间到分钟
|
|
|
|
|
for (int i = 1; i <= amount; i++)
|
|
|
|
|
{
|
|
|
|
|
MesPrdBarcodeInfo record = new MesPrdBarcodeInfo();
|
|
|
|
|
record = new MesPrdBarcodeInfo();
|
|
|
|
|
record.PrdBarcodeInfo = baseDate + i.ToString("D3"); // 将序号格式化为三位数
|
|
|
|
|
record.PrintFlag = "0";
|
|
|
|
|
record.CreatTime = DateTime.Now;
|
|
|
|
|
record.BindStatus = 0;
|
|
|
|
|
list.Add(record);
|
|
|
|
|
}
|
|
|
|
|
sqlSugarClient.AsTenant().GetConnection("mes").Insertable(list).ExecuteCommand();
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 更新生产计划
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="planInfo"></param>
|
|
|
|
|
public void UpdateProdPlan(MesProductPlanDto planInfo)
|
|
|
|
|
{
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
if (planInfo == null)
|
|
|
|
|
{
|
|
|
|
|
throw new ArgumentException("更新生产计划异常:参数为空");
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
var info = _mesProductPlanService.GetProdPlanByPlanCode(planInfo.PlanCode);
|
|
|
|
|
|
|
|
|
|
if (info == null)
|
|
|
|
|
{
|
|
|
|
|
throw new ArgumentException("更新生产计划异常:根据计划编号获取计划信息为空");
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
info.PlanStatus = planInfo.PlanStatus;
|
|
|
|
|
if (!_mesProductPlanService.UpdateProdPlan(info))
|
|
|
|
|
{
|
|
|
|
|
throw new InvalidOperationException("生产计划更新失败");
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
RefreshMesProdList();
|
|
|
|
|
}
|
|
|
|
|
catch (Exception e)
|
|
|
|
|
{
|
|
|
|
|
throw new InvalidOperationException($"生产计划更新异常:{e.Message}");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
///
|
|
|
|
|
/// <summary
|
|
|
|
|
/// 距离上次投料时间合格判断
|
|
|
|
|
/// </summary
|
|
|
|
|
private bool JudgeProductTime()
|
|
|
|
|
{
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
|
|
|
|
|
int IntervalMin = int.Parse(GetPlcAddressByConfigKey("投料时间间隔")); // 单位分钟
|
|
|
|
|
int systemRunTime = int.Parse(GetPlcAddressByConfigKey("拆包机系统运行时长")); // 单位分钟
|
|
|
|
|
|
|
|
|
|
if (systemRunTime > IntervalMin)
|
|
|
|
|
{
|
|
|
|
|
return true;
|
|
|
|
|
}
|
|
|
|
|
else
|
|
|
|
|
{
|
|
|
|
|
RefreshMessage($"收到物料到位请求投料信号,但是距离上次投料不满20min,禁止投料");
|
|
|
|
|
return false;
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
catch (Exception ex)
|
|
|
|
|
{
|
|
|
|
|
_logger.LogError($"距离上次投料时间合格判断异常JudgeProductTime:{ex.Message}");
|
|
|
|
|
return false;
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
private bool JudgeAgvPosition()
|
|
|
|
|
{
|
|
|
|
|
bool result = false;
|
|
|
|
|
//询问小车是否离开接口 0已经离开
|
|
|
|
|
string httpResult = HttpHelper.SendPostMessage("172.16.12.100", 5001, "wcs/RecieveRcs/AgvTaskComplete", "", "application/Json");
|
|
|
|
|
|
|
|
|
|
var reponseMessage = JsonConvert.DeserializeObject<ReponseMessage>(httpResult);
|
|
|
|
|
if (reponseMessage != null && reponseMessage.code == "0")
|
|
|
|
|
{
|
|
|
|
|
RefreshMessage("Agv已经离开...");
|
|
|
|
|
result = true;
|
|
|
|
|
}
|
|
|
|
|
return result;
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
}
|