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Aucma.Scada/Aucma.Scada.Business/InStoreBusiness.cs

687 lines
24 KiB
C#

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using Aucma.Scada.Model.domain;
using Aucma.Scada.Model.dto;
using HighWayIot.Config;
using HighWayIot.Log4net;
using HighWayIot.Repository.service;
using HighWayIot.TouchSocket;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Threading;
using System.Threading.Tasks;
namespace Aucma.Scada.Business
{
/// <summary>
/// 入库业务逻辑
/// </summary>
public sealed class InStoreBusiness
{
#region 单例实现
private static readonly Lazy<InStoreBusiness> lazy = new Lazy<InStoreBusiness>(() => new InStoreBusiness());
public static InStoreBusiness Instance
{
get
{
return lazy.Value;
}
}
#endregion
#region 对象引用
private LogHelper logHelper = LogHelper.Instance;
private AppConfig appConfig = AppConfig.Instance;
private RegisterServices registerServices = RegisterServices.Instance;
private InStoreTaskHandle taskHandle = InStoreTaskHandle.Instance;
#endregion
#region 接口引用
/// <summary>
/// 货道信息
/// </summary>
private IBaseSpaceInfoService _spaceInfoService;
/// <summary>
/// 实时任务
/// </summary>
private IRealTaskInfoService _taskInfoService;
private IBaseSpaceDetailService _baseSpaceDetailService;
private IBaseBomInfoService _baseBomInfoService;
private IRecordInStoreService _recordInStoreService;
private IPrintBarCodeServices _printBarCodeServices;
private IProductPlanInfoService _productPlanInfoServices;
// 过点数据表
private IMaterialCompletionServices _iMaterialCompletionServices;
#endregion
#region 委托事件
/// <summary>
/// 初始化入库任务
/// </summary>
/// <param name="message"></param>
public delegate void RefreshInStoreTask(RealTaskInfo taskInfos, bool isFinsih = false);
public event RefreshInStoreTask RefreshInStoreTaskEvent;
/// <summary>
/// 扫码信息刷新
/// </summary>
/// <param name="materialCode"></param>
/// <param name="materialName"></param>
/// <param name="spaceName"></param>
/// <param name="materialType"></param>
public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string materialType);
public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent;
/// <summary>
/// 日志信息刷新
/// </summary>
/// <param name="message"></param>
public delegate void RefreshLogMessage(string message);
public event RefreshLogMessage RefreshLogMessageEvent;
/// <summary>
/// 出库状态检测
/// </summary>
System.Timers.Timer timer = new System.Timers.Timer(1000 * 5);
#endregion
#region 自定义变量
#endregion
private InStoreBusiness()
{
_spaceInfoService = registerServices.GetService<IBaseSpaceInfoService>();
_taskInfoService = registerServices.GetService<IRealTaskInfoService>();
_baseSpaceDetailService = registerServices.GetService<IBaseSpaceDetailService>();
_baseBomInfoService = registerServices.GetService<IBaseBomInfoService>();
_recordInStoreService = registerServices.GetService<IRecordInStoreService>();
_printBarCodeServices = registerServices.GetService<IPrintBarCodeServices>();
_iMaterialCompletionServices = registerServices.GetService<IMaterialCompletionServices>();
_productPlanInfoServices = registerServices.GetService<IProductPlanInfoService>();
taskHandle.InStoreFinsihEvent += InStoreFinish;
taskHandle.InStoreAnswerEvent += InStoreAnswer;
taskHandle.InStoreFinsihBySpaceCodeEvent += InStoreAllBySpaceCode;
// MvCodeHelper.RefreshMaterialCodeStrEvent += InStore;
// MvCodeHelper.RefreshLogMessageEvent += PrintLogInfoMessage;
TouchSocketBusiness.MessageNoReadEvent += MessageNoRead;
TouchSocketBusiness.RefreshMaterialCodeStrEvent += InStore;
StartPassDown();
//Task.Run(() =>
//{
// Thread.Sleep(3000);
// for (int i = 1; i < 2; i++)
// {
// // 8302501181 8302500586 9
// InStore("B2401018302500586001" + i);
// Thread.Sleep(1000);
// }
// InStore("B2401018302501181001" + 1);
// Thread.Sleep(1000);
// InStore("B2401018302500889001" + 1);
//});
}
#region delete 2024-01-04出库时堵塞入库 ,不需要堵塞整个库
private bool _isBlocked = false;
private AutoResetEvent _autoResetEvent = new AutoResetEvent(false);
/// <summary>
/// 出库状态检测(出库时不能入库)
/// </summary>
public void ListenOutStatus()
{
timer.Elapsed += new System.Timers.ElapsedEventHandler(RefreshOutStatus);
timer.AutoReset = true;
timer.Enabled = true;
timer.Start();
}
public Semaphore outSemaphore = new Semaphore(1, 1);
public void RefreshOutStatus(object source, System.Timers.ElapsedEventArgs e)
{
outSemaphore.WaitOne();
try
{
List<RealTaskInfo> outTasks = _taskInfoService.GetAllTaskInfoByStoreCode(appConfig.foamStoreCode, 2);
if (outTasks == null || outTasks.Count == 0)
{
//没有正在出库的任务,释放信号量,可以入库
_isBlocked = false;
_autoResetEvent.Set();
}
else
{
_isBlocked = true;
}
}
catch (Exception ex)
{
Console.WriteLine(ex.ToString());
}
finally
{
outSemaphore.Release();
}
}
#endregion
/// <summary>
/// 入库
/// </summary>
/// <param name="materialType"></param>
public void InStore(string materialCode)
{
try
{
// plc报警信息清除
taskHandle.SendPlcWarnInfo(0);
PrintLogInfoMessage($"扫码成功,物料码:{materialCode}");
string materialType = SubStringMaterialCode(materialCode);
// 加防呆,判断任务表是否有任务了
#region Delete By wenjy 2023-10-30 11:41:00 取消通过数据库获取货道数量、在途量改为通过PLC获取货道信息
// var spaceInfo = _spaceInfoService.InStoreGetSpaceInfoByMaterialType(appConfig.foamStoreCode, materialType);
#endregion
// 筛选货道的时候,不能选择正在出库的货道
var spaceInfo = GetSpaceInfoByMaterialType(appConfig.foamStoreCode, materialType);
if (spaceInfo != null)
{
PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}");
spaceInfo.materialType = materialType;
spaceInfo.typeNameA = GetMaterialName(materialType);
// 入库禁止出库
spaceInfo.outStoreFlag = 2;
RefreshScanMateriaCodeEvent?.Invoke(materialCode, GetMaterialName(materialType), spaceInfo.spaceName, appConfig.foamStoreCode); //刷新界面扫码信息
var result = CreateInStoreTask(spaceInfo, materialCode); //创建入库任务
if (result)
{
_spaceInfoService.UpdateSpaceInfo(spaceInfo);
}
}
else
{
//报警停线
PrintLogInfoMessage($"物料码:{materialCode};未匹配到可用货道");
// 下发plc报警信息
taskHandle.SendPlcWarnInfo(2);
}
}
catch (Exception ex)
{
PrintLogErrorMessage("入库业务异常", ex);
}
}
/// <summary>
/// 根据指定货道异常入库
/// </summary>
public void ExceptionInstore(string spaceCode)
{
BaseSpaceInfo space = _spaceInfoService.GetSpaceInfoBySpaceCode(appConfig.foamStoreCode, spaceCode);
if (space != null)
{
CreateInStoreTask(space, "");
}
}
/// <summary>
/// 创建入库任务
/// </summary>
/// <param name="spaceInfo"></param>
private bool CreateInStoreTask(BaseSpaceInfo spaceInfo, string materialCode)
{
bool result = false;
#region 任务赋值
RealTaskInfo realTaskInfo = new RealTaskInfo();
realTaskInfo.taskType = 1;
realTaskInfo.taskCode = System.Guid.NewGuid().ToString("N").Substring(0, 6);
realTaskInfo.storeCode = spaceInfo.storeCode;
realTaskInfo.spaceCode = spaceInfo.spaceCode;
realTaskInfo.materialType = spaceInfo.materialType;
realTaskInfo.materialCode = materialCode;
realTaskInfo.planAmount = 1;
realTaskInfo.taskStatus = 1;
realTaskInfo.createTime = DateTime.Now;
#endregion
result = _taskInfoService.AddTaskInfo(realTaskInfo);
if (result)
{
PrintLogInfoMessage("入库任务创建成功");
RefreshInStoreTaskEvent?.Invoke(realTaskInfo);
result = true;
}
else
{
PrintLogInfoMessage("入库任务创建失败");
}
return result;
}
#region 轮询获取入库任务下发至PLC等待PLC执行反馈完成后再次下发
private SemaphoreSlim semaphore = new SemaphoreSlim(0);
private void StartPassDown()
{
////筛选货道的时候,不能选择正在出库的货道
//List<RealTaskInfo> outTasks = _taskInfoService.GetTaskInfosByTaskStatus(new string[] { appConfig.foamStoreCode }, 1, 2);
////筛选info集合中spaceCode不等于outTasks集合spaceCode的列表
//if (outTasks.Count > 0)
//{
// list = info.Where(i => !outTasks.Any(o => o.spaceCode == i.spaceCode)).ToList();
//}
Task.Run(() =>
{
Thread.Sleep(2000);
while (true)
{
PassDownFoamTask();
Thread.Sleep(500);
}
});
}
/// <summary>
/// 依次获取泡后任务队列进行下发
/// </summary>
/// <param name="source"></param>
/// <param name="e"></param>
private void PassDownFoamTask()
{
try
{
RealTaskInfo taskInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.foamStoreCode, 1);
if (taskInfo != null)
{
PrintLogInfoMessage($"下发泡后入库任务:{taskInfo.taskCode};仓库{taskInfo.storeCode};货道:{taskInfo.spaceCode}");
int result = taskHandle.SendFoamTask_InStore(taskInfo);
if (result == 1)
{
PrintLogInfoMessage($"泡后入库任务:{taskInfo.taskCode}下发成功等待PLC执行反馈");
semaphore.Wait(); //一直堵塞直到信号量释放
PrintLogInfoMessage($"入库任务:{taskInfo.taskCode};开始执行");
taskInfo.taskStatus = 2;
_taskInfoService.UpdateTaskInfo(taskInfo);
RefreshInStoreTaskEvent?.Invoke(taskInfo);
}
else if (result == 2)
{
PrintLogInfoMessage("泡后入库任务下发失败PLC接收任务未就绪");
}
else
{
PrintLogInfoMessage($"泡后入库任务:{taskInfo.taskCode}下发失败请排除PLC连接");
}
}
else
{
logHelper.Info("未获取到需要下发的泡后入库任务");
// PrintLogInfoMessage("未获取到需要下发的泡后入库任务");
}
}
catch (Exception ex)
{
PrintLogErrorMessage("依次获取入库任务队列进行下发逻辑异常", ex);
}
}
/// <summary>
/// 入库应答PLC收到入库任务后进行应答
/// </summary>
/// <param name="storeCode"></param>
/// <param name="taskCode"></param>
private void InStoreAnswer(string storeCode, string taskCode)
{
if (storeCode == appConfig.foamStoreCode)
{
PrintLogInfoMessage("plc入库应答成功自动释放信号量进行下发新任务");
semaphore.Release();
}
}
///// <summary>
///// 泡后执行反馈
///// </summary>
//private void FoamTaskFeedback(string taskCode)
//{
// PrintLogInfoMessage("泡后执行完成,自动释放信号量");
// InStoreFinish(taskCode);
// semaphore.Release();
//}
#endregion
/// <summary>
/// 在途为0后根据货道完成该货道所有入库任务
/// </summary>
/// <param name="spaceCode"></param>
public void InStoreAllBySpaceCode(string spaceCode)
{
try
{
List<RealTaskInfo> list = _taskInfoService.GetAllInstoreTaskByStoreCode(appConfig.foamStoreCode, spaceCode, 1, 2);
if (list != null && list.Count > 0)
{
foreach (RealTaskInfo task in list)
{
InStoreFinish(task.taskCode);
}
}
}
catch (Exception ex)
{
logHelper.Info("InStoreAllBySpaceCode异常:" + ex.Message.ToString());
}
}
/// <summary>
/// 入库完成
/// </summary>
/// <param name="storeCode"></param>
/// <param name="spaceCode"></param>
/// <param name="materialType"></param>
public void InStoreFinish(string taskCode)
{
try
{
var taskInfo = _taskInfoService.GetTaskInfoByTaskCode(taskCode, appConfig.foamStoreCode);
if (taskInfo != null)
{
#region 添加入库记录
RecordInstore recordInstore = new RecordInstore();
recordInstore.storeCode = taskInfo.storeCode;
recordInstore.spaceCode = taskInfo.spaceCode;
recordInstore.materialCode = taskInfo.materialCode;
recordInstore.materialType = taskInfo.materialType;
recordInstore.materialName = GetMaterialName(taskInfo.materialType);
recordInstore.inStoreAmount = 1;
recordInstore.inStoreTime = DateTime.Now;
recordInstore.barcodeCode = taskInfo.materialCode;
_recordInStoreService.InsertRecordInStore(recordInstore);
#endregion
#region 更新过点数据,插入记录到MATERIAL_COMPLETION表
if (!string.IsNullOrEmpty(taskInfo.materialCode))
{
PrintBarCode print = _printBarCodeServices.query(taskInfo.materialCode);
if (print != null)
{
string planCode = _productPlanInfoServices.GetPlanCode(print.OrderCode, appConfig.stationCode);
MaterialCompletion completion = new MaterialCompletion();
completion.OrderCode = print.OrderCode;
completion.MaterialBarcode = taskInfo.materialCode;
completion.MaterialCode = print.MaterialCode;
completion.MaterialName = print.MaterialName;
completion.StationName = appConfig.stationCode;
completion.CompleteDate = DateTime.Now;
completion.planCode = planCode;
completion.ProductLineCode = "CX_02";
_iMaterialCompletionServices.Add(completion);
}
}
#endregion
#region 添加货道明细,取消记录库存明细
BaseSpaceDetail spaceDetail = new BaseSpaceDetail();
spaceDetail.materialType = taskInfo.materialType;
spaceDetail.materialCode = taskInfo.materialCode;
spaceDetail.materialName = GetMaterialName(taskInfo.materialType);
spaceDetail.storeCode = appConfig.foamStoreCode;
spaceDetail.spaceCode = taskInfo.spaceCode;
spaceDetail.materialAmount = 1;
spaceDetail.createTime = DateTime.Now;
_baseSpaceDetailService.InsertSpaceDetail(spaceDetail);
#endregion
//清除任务信息
_taskInfoService.DeleteTaskInfo(taskCode, appConfig.foamStoreCode);
}
RefreshInStoreTaskEvent?.Invoke(taskInfo, true);
}
catch (Exception ex)
{
PrintLogErrorMessage("入库完成逻辑处理异常", ex);
}
}
/// <summary>
/// 日志输出,界面刷新同时记录文件
/// </summary>
/// <param name="message"></param>
private void PrintLogInfoMessage(string message)
{
RefreshLogMessageEvent?.Invoke(message);
logHelper.Info(message);
}
/// <summary>
/// 未扫描上条码
/// </summary>
/// <param name="message"></param>
private void MessageNoRead()
{
PrintLogInfoMessage("入库扫码器未扫上条码");
// 下发plc报警信号
taskHandle.SendPlcWarnInfo(1);
}
/// <summary>
/// 异常日志输出
/// </summary>
/// <param name="message"></param>
/// <param name="ex"></param>
private void PrintLogErrorMessage(string message, Exception ex = null)
{
RefreshLogMessageEvent?.Invoke(message);
logHelper.Error(message, ex);
}
/// <summary>
/// 截条码类型
/// </summary>
/// <param name="materialCode"></param>
/// <returns></returns>
private string SubStringMaterialCode(string materialCode)
{
string result = string.Empty;
if (!string.IsNullOrEmpty(materialCode))
{
result = materialCode.Substring(7, 10);
}
return result;
}
public List<RealTaskInfo> GetInStoreTask()
{
return _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.foamStoreCode }, 1);
}
/// <summary>
/// 通过BOM获取物料名称
/// </summary>
/// <param name="materialType"></param>
/// <returns></returns>
public string GetMaterialName(string materialType)
{
string materialName = string.Empty;
var info = _baseBomInfoService.GetBomInfoByMaterialCode(materialType);
if (info != null)
{
materialName = info.materialName;
}
return materialName;
}
/// <summary>
/// 库存统计
/// </summary>
/// <returns></returns>
public List<FoamStoreStockDto> GetFoamStoreStock()
{
List<FoamStoreStockDto> groups = null;
try
{
var info = _spaceInfoService.GetSpaceInfosByStoreCode(appConfig.foamStoreCode);
if (info != null)
{
groups = info.GroupBy(x => x.materialType).Select(y => new FoamStoreStockDto() { materialType = y.Key, storeStock = y.Sum(bs => bs.spaceStock) }).ToList();
}
}
catch (Exception ex)
{
PrintLogErrorMessage("库存统计异常", ex);
}
return groups;
}
/// 通过PLC读取货道信息在途数量、在库数量、货道状态)
/// </summary>
/// <param name="storeCode"></param>
/// <param name="materialType"></param>
/// <returns></returns>
private BaseSpaceInfo GetSpaceInfoByMaterialType(string storeCode, string materialType)
{
BaseSpaceInfo result = null;
try
{
List<BaseSpaceInfo> info = _spaceInfoService.GetBaseSpaceInfosByMaterialType(storeCode, materialType, 1);
if (info != null)
{
if (info.Count > 0)
{
foreach (BaseSpaceInfo item in info)
{
var spaceInfo = taskHandle.ReadSpaceInfoByPlc(item);
item.spaceStock = spaceInfo.spaceStock;
item.onRouteAmount = spaceInfo.onRouteAmount;
item.spaceStatus = spaceInfo.spaceStatus;
}
var list = info.Where(x => x.spaceStatus == 1 && x.spaceStock > 0 ? x.spaceCapacity > (x.spaceStock + x.onRouteAmount) : 1 == 1).ToList();
if (list == null || list.Count == 0)
{
list = _spaceInfoService.GetEmptySpaceInfo(appConfig.foamStoreCode);
}
if (list.Count > 0)
{
result = list.OrderByDescending(x => x.spaceStock).First();
}
}
}
}
catch (Exception ex)
{
PrintLogErrorMessage("货道信息plc读取异常", ex);
}
return result;
}
#region delete 2024-01-04 入库引用方法(修改入库逻辑)
/// <summary>
/// 开始出库堵塞入库任务下发
/// </summary>
public void IssueOutTask()
{
PrintLogInfoMessage("执行出库任务,入库进行堵塞");
_isBlocked = true;
_autoResetEvent.Set();
}
/// <summary>
/// 出库完成,释放入库任务下发
/// </summary>
public void IssueInTask()
{
PrintLogInfoMessage("出库完成,释放入库");
_isBlocked = false;
_autoResetEvent.Set();
}
/// <summary>
/// 获取待执行的入库任务
/// </summary>
/// <param name="storeCode"></param>
/// <returns></returns>
private RealTaskInfo GetAwaitSendTask(string storeCode)
{
RealTaskInfo taskInfo = null;
try
{
taskInfo = _taskInfoService.GetTaskInfoByStoreCode(storeCode, 1);
}
catch (Exception ex)
{
PrintLogErrorMessage("获取待执行的入库任务异常", ex);
}
return taskInfo;
}
#endregion
public BaseSpaceInfo GetSpaceInfo(string spaceCode)
{
return _spaceInfoService.GetSpaceInfoBySpaceCode(appConfig.foamStoreCode, spaceCode);
}
}
}