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using Aucma.Core.Scanner;
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using Aucma.Scada.HikRobot;
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using Aucma.Scada.Model.domain;
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using Aucma.Scada.Model.dto;
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using HighWayIot.Config;
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using HighWayIot.Log4net;
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using HighWayIot.Repository.service;
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using HighWayIot.TouchSocket;
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using System;
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using System.Collections;
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using System.Collections.Generic;
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using System.Linq;
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using System.Threading;
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using System.Threading.Tasks;
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using System.Timers;
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using static Aucma.Core.Scanner.MvCodeHelper;
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using static Aucma.Scada.Business.InStoreTaskHandle;
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namespace Aucma.Scada.Business
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{
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/// <summary>
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/// 入库业务逻辑
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/// </summary>
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public sealed class InStoreBusiness
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{
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#region 单例实现
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private static readonly Lazy<InStoreBusiness> lazy = new Lazy<InStoreBusiness>(() => new InStoreBusiness());
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public static InStoreBusiness Instance
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{
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get
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{
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return lazy.Value;
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}
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}
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#endregion
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#region 对象引用
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private LogHelper logHelper = LogHelper.Instance;
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private AppConfig appConfig = AppConfig.Instance;
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private RegisterServices registerServices = RegisterServices.Instance;
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private InStoreTaskHandle taskHandle = InStoreTaskHandle.Instance;
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#endregion
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#region 接口引用
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/// <summary>
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/// 货道信息
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/// </summary>
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private IBaseSpaceInfoService _spaceInfoService;
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/// <summary>
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/// 实时任务
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/// </summary>
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private IRealTaskInfoService _taskInfoService;
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private IBaseSpaceDetailService _baseSpaceDetailService;
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private IBaseBomInfoService _baseBomInfoService;
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private IRecordInStoreService _recordInStoreService;
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private IPrintBarCodeServices _printBarCodeServices;
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private IProductPlanInfoService _productPlanInfoServices;
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// 过点数据表
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private IMaterialCompletionServices _iMaterialCompletionServices;
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#endregion
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#region 委托事件
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/// <summary>
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/// 初始化入库任务
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/// </summary>
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/// <param name="message"></param>
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public delegate void RefreshInStoreTask(RealTaskInfo taskInfos,bool isFinsih = false);
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public event RefreshInStoreTask RefreshInStoreTaskEvent;
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/// <summary>
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/// 扫码信息刷新
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/// </summary>
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/// <param name="materialCode"></param>
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/// <param name="materialName"></param>
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/// <param name="spaceName"></param>
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/// <param name="materialType"></param>
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public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string materialType);
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public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent;
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/// <summary>
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/// 日志信息刷新
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/// </summary>
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/// <param name="message"></param>
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public delegate void RefreshLogMessage(string message);
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public event RefreshLogMessage RefreshLogMessageEvent;
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/// <summary>
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/// 出库状态检测
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/// </summary>
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System.Timers.Timer timer = new System.Timers.Timer(1000 * 5);
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#endregion
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#region 自定义变量
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#endregion
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private InStoreBusiness()
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{
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_spaceInfoService = registerServices.GetService<IBaseSpaceInfoService>();
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_taskInfoService = registerServices.GetService<IRealTaskInfoService>();
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_baseSpaceDetailService = registerServices.GetService<IBaseSpaceDetailService>();
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_baseBomInfoService = registerServices.GetService<IBaseBomInfoService>();
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_recordInStoreService = registerServices.GetService<IRecordInStoreService>();
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_printBarCodeServices = registerServices.GetService<IPrintBarCodeServices>();
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_iMaterialCompletionServices = registerServices.GetService<IMaterialCompletionServices>();
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_productPlanInfoServices = registerServices.GetService<IProductPlanInfoService>();
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taskHandle.InStoreFinsihEvent += InStoreFinish;
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taskHandle.InStoreAnswerEvent += InStoreAnswer;
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taskHandle.InStoreFinsihBySpaceCodeEvent += InStoreAllBySpaceCode;
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// MvCodeHelper.RefreshMaterialCodeStrEvent += InStore;
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// MvCodeHelper.RefreshLogMessageEvent += PrintLogInfoMessage;
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TouchSocketBusiness.MessageNoReadEvent += MessageNoRead;
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TouchSocketBusiness.RefreshMaterialCodeStrEvent += InStore;
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StartPassDown();
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//Task.Run(() =>
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//{
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// Thread.Sleep(3000);
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// for (int i = 1; i < 2; i++)
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// {
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// // 8302501181 8302500586 9
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// InStore("B2401018302500586001" + i);
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// Thread.Sleep(1000);
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// }
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// InStore("B2401018302501181001" + 1);
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// Thread.Sleep(1000);
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// InStore("B2401018302500889001" + 1);
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//});
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}
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#region delete 2024-01-04出库时堵塞入库 ,不需要堵塞整个库
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private bool _isBlocked = false;
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private AutoResetEvent _autoResetEvent = new AutoResetEvent(false);
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/// <summary>
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/// 出库状态检测(出库时不能入库)
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/// </summary>
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public void ListenOutStatus()
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{
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timer.Elapsed += new System.Timers.ElapsedEventHandler(RefreshOutStatus);
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timer.AutoReset = true;
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timer.Enabled = true;
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timer.Start();
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}
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public Semaphore outSemaphore = new Semaphore(1, 1);
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public void RefreshOutStatus(object source, System.Timers.ElapsedEventArgs e)
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{
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outSemaphore.WaitOne();
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try
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{
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List<RealTaskInfo> outTasks = _taskInfoService.GetAllTaskInfoByStoreCode(appConfig.foamStoreCode, 2);
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if (outTasks == null || outTasks.Count==0)
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{
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//没有正在出库的任务,释放信号量,可以入库
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_isBlocked = false;
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_autoResetEvent.Set();
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}
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else
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{
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_isBlocked = true;
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}
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}catch(Exception ex)
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{
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Console.WriteLine(ex.ToString());
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}
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finally
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{
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outSemaphore.Release();
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}
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}
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#endregion
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/// <summary>
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/// 入库
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/// </summary>
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/// <param name="materialType"></param>
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public void InStore(string materialCode)
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{
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try
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{
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// plc报警信息清除
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taskHandle.SendPlcWarnInfo(0);
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PrintLogInfoMessage($"扫码成功,物料码:{materialCode}");
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string materialType = SubStringMaterialCode(materialCode);
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// 加防呆,判断任务表是否有任务了
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#region Delete By wenjy 2023-10-30 11:41:00 取消通过数据库获取货道数量、在途量,改为通过PLC获取货道信息
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// var spaceInfo = _spaceInfoService.InStoreGetSpaceInfoByMaterialType(appConfig.foamStoreCode, materialType);
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#endregion
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// 筛选货道的时候,不能选择正在出库的货道
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var spaceInfo = GetSpaceInfoByMaterialType(appConfig.foamStoreCode, materialType);
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if (spaceInfo != null)
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{
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PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}");
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spaceInfo.materialType = materialType;
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spaceInfo.typeNameA = GetMaterialName(materialType);
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// 入库禁止出库
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spaceInfo.outStoreFlag = 2;
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RefreshScanMateriaCodeEvent?.Invoke(materialCode, GetMaterialName(materialType), spaceInfo.spaceName, appConfig.foamStoreCode); //刷新界面扫码信息
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var result = CreateInStoreTask(spaceInfo, materialCode); //创建入库任务
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if (result)
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{
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_spaceInfoService.UpdateSpaceInfo(spaceInfo);
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}
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}
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else
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{
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//报警停线
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PrintLogInfoMessage($"物料码:{materialCode};未匹配到可用货道");
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// 下发plc报警信息
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taskHandle.SendPlcWarnInfo(2);
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}
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}
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catch (Exception ex)
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{
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PrintLogErrorMessage("入库业务异常", ex);
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}
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}
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/// <summary>
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/// 根据指定货道异常入库
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/// </summary>
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public void ExceptionInstore(string spaceCode)
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{
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BaseSpaceInfo space = _spaceInfoService.GetSpaceInfoBySpaceCode(appConfig.foamStoreCode,spaceCode);
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if(space != null)
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{
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CreateInStoreTask(space, "");
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}
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}
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/// <summary>
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/// 创建入库任务
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/// </summary>
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/// <param name="spaceInfo"></param>
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private bool CreateInStoreTask(BaseSpaceInfo spaceInfo, string materialCode)
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{
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bool result = false;
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#region 任务赋值
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RealTaskInfo realTaskInfo = new RealTaskInfo();
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realTaskInfo.taskType = 1;
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realTaskInfo.taskCode = System.Guid.NewGuid().ToString("N").Substring(0, 6);
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realTaskInfo.storeCode = spaceInfo.storeCode;
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realTaskInfo.spaceCode = spaceInfo.spaceCode;
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realTaskInfo.materialType = spaceInfo.materialType;
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realTaskInfo.materialCode = materialCode;
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realTaskInfo.planAmount = 1;
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realTaskInfo.taskStatus = 1;
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realTaskInfo.createTime = DateTime.Now;
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#endregion
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result = _taskInfoService.AddTaskInfo(realTaskInfo);
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if (result)
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{
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PrintLogInfoMessage("入库任务创建成功");
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RefreshInStoreTaskEvent?.Invoke(realTaskInfo);
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result = true;
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}
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else
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{
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PrintLogInfoMessage("入库任务创建失败");
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}
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return result;
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}
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#region 轮询获取入库任务下发至PLC,等待PLC执行反馈,完成后再次下发
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private SemaphoreSlim semaphore = new SemaphoreSlim(0);
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private void StartPassDown()
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{
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////筛选货道的时候,不能选择正在出库的货道
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//List<RealTaskInfo> outTasks = _taskInfoService.GetTaskInfosByTaskStatus(new string[] { appConfig.foamStoreCode }, 1, 2);
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////筛选info集合中spaceCode不等于outTasks集合spaceCode的列表
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//if (outTasks.Count > 0)
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//{
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// list = info.Where(i => !outTasks.Any(o => o.spaceCode == i.spaceCode)).ToList();
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//}
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Task.Run(() =>
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{
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Thread.Sleep(2000);
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while (true)
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{
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PassDownFoamTask();
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Thread.Sleep(500);
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}
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});
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}
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/// <summary>
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/// 依次获取泡后任务队列进行下发
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/// </summary>
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/// <param name="source"></param>
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/// <param name="e"></param>
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private void PassDownFoamTask()
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{
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try
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{
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RealTaskInfo taskInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.foamStoreCode, 1);
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if (taskInfo != null)
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{
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PrintLogInfoMessage($"下发泡后入库任务:{taskInfo.taskCode};仓库{taskInfo.storeCode};货道:{taskInfo.spaceCode}");
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int result = taskHandle.SendFoamTask_InStore(taskInfo);
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if (result==1)
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{
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PrintLogInfoMessage($"泡后入库任务:{taskInfo.taskCode};下发成功,等待PLC执行反馈");
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semaphore.Wait(); //一直堵塞直到信号量释放
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PrintLogInfoMessage($"入库任务:{taskInfo.taskCode};开始执行");
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taskInfo.taskStatus = 2;
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_taskInfoService.UpdateTaskInfo(taskInfo);
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RefreshInStoreTaskEvent?.Invoke(taskInfo);
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}
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else if(result==2)
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{
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PrintLogInfoMessage("泡后入库任务下发失败,PLC接收任务未就绪");
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}
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else
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{
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PrintLogInfoMessage($"泡后入库任务:{taskInfo.taskCode};下发失败,请排除PLC连接");
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}
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}
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else
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{
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logHelper.Info("未获取到需要下发的泡后入库任务");
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// PrintLogInfoMessage("未获取到需要下发的泡后入库任务");
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}
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}
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catch (Exception ex)
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{
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PrintLogErrorMessage("依次获取入库任务队列进行下发逻辑异常", ex);
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}
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}
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/// <summary>
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/// 入库应答,PLC收到入库任务后进行应答
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/// </summary>
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/// <param name="storeCode"></param>
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/// <param name="taskCode"></param>
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private void InStoreAnswer(string storeCode, string taskCode)
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{
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if (storeCode == appConfig.foamStoreCode)
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{
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PrintLogInfoMessage("plc入库应答成功,自动释放信号量,进行下发新任务");
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semaphore.Release();
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}
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}
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///// <summary>
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///// 泡后执行反馈
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///// </summary>
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//private void FoamTaskFeedback(string taskCode)
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//{
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// PrintLogInfoMessage("泡后执行完成,自动释放信号量");
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// InStoreFinish(taskCode);
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// semaphore.Release();
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//}
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#endregion
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/// <summary>
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/// 在途为0后,根据货道完成该货道所有入库任务
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/// </summary>
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/// <param name="spaceCode"></param>
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public void InStoreAllBySpaceCode(string spaceCode)
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{
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try
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{
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List<RealTaskInfo> list = _taskInfoService.GetAllInstoreTaskByStoreCode(appConfig.foamStoreCode, spaceCode, 1, 2);
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if (list != null && list.Count > 0)
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{
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foreach (RealTaskInfo task in list)
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{
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InStoreFinish(task.taskCode);
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}
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}
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}
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catch (Exception ex)
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{
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logHelper.Info("InStoreAllBySpaceCode异常:"+ex.Message.ToString());
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}
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}
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/// <summary>
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/// 入库完成
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/// </summary>
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/// <param name="storeCode"></param>
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/// <param name="spaceCode"></param>
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/// <param name="materialType"></param>
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public void InStoreFinish(string taskCode)
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{
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try
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{
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var taskInfo = _taskInfoService.GetTaskInfoByTaskCode(taskCode, appConfig.foamStoreCode);
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if (taskInfo != null)
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{
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#region 添加入库记录
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RecordInstore recordInstore = new RecordInstore();
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recordInstore.storeCode = taskInfo.storeCode;
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recordInstore.spaceCode = taskInfo.spaceCode;
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recordInstore.materialCode = taskInfo.materialCode;
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recordInstore.materialType = taskInfo.materialType;
|
|
|
recordInstore.materialName = GetMaterialName(taskInfo.materialType);
|
|
|
recordInstore.inStoreAmount = 1;
|
|
|
recordInstore.inStoreTime = DateTime.Now;
|
|
|
recordInstore.barcodeCode = taskInfo.materialCode;
|
|
|
_recordInStoreService.InsertRecordInStore(recordInstore);
|
|
|
#endregion
|
|
|
|
|
|
|
|
|
#region 更新过点数据,插入记录到MATERIAL_COMPLETION表
|
|
|
if (!string.IsNullOrEmpty(taskInfo.materialCode))
|
|
|
{
|
|
|
PrintBarCode print = _printBarCodeServices.query(taskInfo.materialCode);
|
|
|
if (print != null)
|
|
|
{
|
|
|
string planCode = _productPlanInfoServices.GetPlanCode(print.OrderCode, appConfig.stationCode);
|
|
|
MaterialCompletion completion = new MaterialCompletion();
|
|
|
completion.OrderCode = print.OrderCode;
|
|
|
completion.MaterialBarcode = taskInfo.materialCode;
|
|
|
completion.MaterialCode = print.MaterialCode;
|
|
|
completion.MaterialName = print.MaterialName;
|
|
|
completion.StationName = appConfig.stationCode;
|
|
|
completion.CompleteDate = DateTime.Now;
|
|
|
completion.planCode = planCode;
|
|
|
_iMaterialCompletionServices.Add(completion);
|
|
|
}
|
|
|
}
|
|
|
#endregion
|
|
|
|
|
|
|
|
|
#region 添加货道明细,取消记录库存明细
|
|
|
BaseSpaceDetail spaceDetail = new BaseSpaceDetail();
|
|
|
spaceDetail.materialType = taskInfo.materialType;
|
|
|
spaceDetail.materialCode = taskInfo.materialCode;
|
|
|
spaceDetail.materialName = GetMaterialName(taskInfo.materialType);
|
|
|
spaceDetail.storeCode = appConfig.foamStoreCode;
|
|
|
spaceDetail.spaceCode = taskInfo.spaceCode;
|
|
|
spaceDetail.materialAmount = 1;
|
|
|
spaceDetail.createTime = DateTime.Now;
|
|
|
_baseSpaceDetailService.InsertSpaceDetail(spaceDetail);
|
|
|
#endregion
|
|
|
|
|
|
|
|
|
//清除任务信息
|
|
|
_taskInfoService.DeleteTaskInfo(taskCode, appConfig.foamStoreCode);
|
|
|
}
|
|
|
RefreshInStoreTaskEvent?.Invoke(taskInfo, true);
|
|
|
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
PrintLogErrorMessage("入库完成逻辑处理异常", ex);
|
|
|
}
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 日志输出,界面刷新同时记录文件
|
|
|
/// </summary>
|
|
|
/// <param name="message"></param>
|
|
|
private void PrintLogInfoMessage(string message)
|
|
|
{
|
|
|
RefreshLogMessageEvent?.Invoke(message);
|
|
|
logHelper.Info(message);
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 未扫描上条码
|
|
|
/// </summary>
|
|
|
/// <param name="message"></param>
|
|
|
private void MessageNoRead()
|
|
|
{
|
|
|
|
|
|
PrintLogInfoMessage("入库扫码器未扫上条码");
|
|
|
// 下发plc报警信号
|
|
|
taskHandle.SendPlcWarnInfo(1);
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
/// 异常日志输出
|
|
|
/// </summary>
|
|
|
/// <param name="message"></param>
|
|
|
/// <param name="ex"></param>
|
|
|
private void PrintLogErrorMessage(string message, Exception ex = null)
|
|
|
{
|
|
|
RefreshLogMessageEvent?.Invoke(message);
|
|
|
logHelper.Error(message, ex);
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 截条码类型
|
|
|
/// </summary>
|
|
|
/// <param name="materialCode"></param>
|
|
|
/// <returns></returns>
|
|
|
private string SubStringMaterialCode(string materialCode)
|
|
|
{
|
|
|
string result = string.Empty;
|
|
|
if (!string.IsNullOrEmpty(materialCode))
|
|
|
{
|
|
|
result = materialCode.Substring(7, 10);
|
|
|
}
|
|
|
|
|
|
return result;
|
|
|
}
|
|
|
|
|
|
public List<RealTaskInfo> GetInStoreTask()
|
|
|
{
|
|
|
return _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.foamStoreCode }, 1);
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 通过BOM获取物料名称
|
|
|
/// </summary>
|
|
|
/// <param name="materialType"></param>
|
|
|
/// <returns></returns>
|
|
|
public string GetMaterialName(string materialType)
|
|
|
{
|
|
|
string materialName = string.Empty;
|
|
|
var info = _baseBomInfoService.GetBomInfoByMaterialCode(materialType);
|
|
|
if (info != null)
|
|
|
{
|
|
|
materialName = info.materialName;
|
|
|
}
|
|
|
|
|
|
return materialName;
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 库存统计
|
|
|
/// </summary>
|
|
|
/// <returns></returns>
|
|
|
public List<FoamStoreStockDto> GetFoamStoreStock()
|
|
|
{
|
|
|
List<FoamStoreStockDto> groups = null;
|
|
|
try
|
|
|
{
|
|
|
var info = _spaceInfoService.GetSpaceInfosByStoreCode(appConfig.foamStoreCode);
|
|
|
|
|
|
if (info != null)
|
|
|
{
|
|
|
groups = info.GroupBy(x => x.materialType).Select(y => new FoamStoreStockDto() { materialType = y.Key, storeStock = y.Sum(bs => bs.spaceStock) }).ToList();
|
|
|
}
|
|
|
}catch(Exception ex)
|
|
|
{
|
|
|
PrintLogErrorMessage("库存统计异常", ex);
|
|
|
}
|
|
|
|
|
|
return groups;
|
|
|
}
|
|
|
|
|
|
/// 通过PLC读取货道信息(在途数量、在库数量、货道状态)
|
|
|
/// </summary>
|
|
|
/// <param name="storeCode"></param>
|
|
|
/// <param name="materialType"></param>
|
|
|
/// <returns></returns>
|
|
|
private BaseSpaceInfo GetSpaceInfoByMaterialType(string storeCode, string materialType)
|
|
|
{
|
|
|
BaseSpaceInfo result = null;
|
|
|
try
|
|
|
{
|
|
|
List<BaseSpaceInfo> info = _spaceInfoService.GetBaseSpaceInfosByMaterialType(storeCode, materialType,1);
|
|
|
|
|
|
if (info != null)
|
|
|
{
|
|
|
if (info.Count > 0)
|
|
|
{
|
|
|
foreach (BaseSpaceInfo item in info)
|
|
|
{
|
|
|
var spaceInfo = taskHandle.ReadSpaceInfoByPlc(item);
|
|
|
item.spaceStock = spaceInfo.spaceStock;
|
|
|
item.onRouteAmount = spaceInfo.onRouteAmount;
|
|
|
item.spaceStatus = spaceInfo.spaceStatus;
|
|
|
}
|
|
|
|
|
|
var list = info.Where(x => x.spaceStatus == 1 && x.spaceStock > 0 ? x.spaceCapacity > (x.spaceStock + x.onRouteAmount) : 1 == 1).ToList();
|
|
|
if(list==null || list.Count == 0)
|
|
|
{
|
|
|
list = _spaceInfoService.GetEmptySpaceInfo(appConfig.foamStoreCode);
|
|
|
}
|
|
|
if (list.Count > 0)
|
|
|
{
|
|
|
result = list.OrderByDescending(x => x.spaceStock).First();
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
PrintLogErrorMessage("货道信息plc读取异常", ex);
|
|
|
}
|
|
|
|
|
|
return result;
|
|
|
}
|
|
|
|
|
|
|
|
|
#region delete 2024-01-04 入库引用方法(修改入库逻辑)
|
|
|
/// <summary>
|
|
|
/// 开始出库堵塞入库任务下发
|
|
|
/// </summary>
|
|
|
public void IssueOutTask()
|
|
|
{
|
|
|
PrintLogInfoMessage("执行出库任务,入库进行堵塞");
|
|
|
_isBlocked = true;
|
|
|
_autoResetEvent.Set();
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 出库完成,释放入库任务下发
|
|
|
/// </summary>
|
|
|
public void IssueInTask()
|
|
|
{
|
|
|
PrintLogInfoMessage("出库完成,释放入库");
|
|
|
_isBlocked = false;
|
|
|
_autoResetEvent.Set();
|
|
|
}
|
|
|
|
|
|
/// <summary>
|
|
|
/// 获取待执行的入库任务
|
|
|
/// </summary>
|
|
|
/// <param name="storeCode"></param>
|
|
|
/// <returns></returns>
|
|
|
private RealTaskInfo GetAwaitSendTask(string storeCode)
|
|
|
{
|
|
|
RealTaskInfo taskInfo = null;
|
|
|
|
|
|
try
|
|
|
{
|
|
|
taskInfo = _taskInfoService.GetTaskInfoByStoreCode(storeCode, 1);
|
|
|
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
PrintLogErrorMessage("获取待执行的入库任务异常", ex);
|
|
|
}
|
|
|
|
|
|
return taskInfo;
|
|
|
}
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
}
|
|
|
}
|