using HighWayIot.Config; using HighWayIot.Log4net; using HighWayIot.Repository.domain; using HighWayIot.Repository.service; using HighWayIot.Repository.service.Impl; using System; using System.Collections.Generic; using System.Linq; using System.Text; using System.Threading; using System.Threading.Tasks; namespace Aucma.Scada.Business { public class OutStoreBusiness { private static readonly Lazy lazy = new Lazy(() => new OutStoreBusiness()); public static OutStoreBusiness Instance { get { return lazy.Value; } } private LogHelper logHelper = LogHelper.Instance; private AppConfig appConfig = AppConfig.Instance; private IBaseSpaceInfoService _spaceInfoService = new BaseSpaceInfoServiceImpl(); private IRealTaskInfoService _taskInfoService = new RealTaskInfoServiceImpl(); private IBaseBomInfoService _bomInfoService = new BaseBomInfoServiceImpl(); private IBaseSpaceDetailService _spaceDetailService = new BaseSpaceDetailServiceImpl(); private AssemblyPlanBusiness assemblyPlanBusiness = AssemblyPlanBusiness.Instance; private TaskHandleBusiness taskHandleBusiness = TaskHandleBusiness.Instance; private Semaphore m_SendTaskSem = new Semaphore(0, 100000); /// /// 初始化出库任务 /// /// public delegate void RefreshOutStoreTask(RealTaskInfo taskInfos); public event RefreshOutStoreTask RefreshOutStoreTaskEvent; /// /// 扫码信息刷新 /// /// /// /// /// public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string storeCode); public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent; /// /// 日志信息刷新 /// /// public delegate void RefreshLogMessage(string message); public event RefreshLogMessage RefreshLogMessageEvent; public OutStoreBusiness() { assemblyPlanBusiness.NextPassExecutePlanInfoEvent += PlanHandle; Task.Run(() => { StartTimerPassDown(); }); } /// /// 接收下达的组装计划,根据BOM获取需要出库的箱壳、内胆物料信息 /// /// private void PlanHandle(ExecutePlanInfo planInfo) { lock (string.Empty) { Task.Run(() => { if (planInfo != null) { string taskCode = DateTime.Now.ToString("HH:mm:ss"); var shellBomInfo = _bomInfoService.GetChildenBomInfoByMaterialCode(planInfo.materialCode, appConfig.shellMaterialType); var linerBomInfo = _bomInfoService.GetChildenBomInfoByMaterialCode(planInfo.materialCode, appConfig.linerMaterialType); for (int i = 0; i < planInfo.planAmount-planInfo.completeAmount; i++) { OutStore(appConfig.shellStoreCode, shellBomInfo, planInfo.executePlanCode, taskCode); Thread.Sleep(500); OutStore(appConfig.linerStoreCode, linerBomInfo, planInfo.executePlanCode, taskCode); Thread.Sleep(500); } } }); } } /// /// 解析计划创建出库任务 /// /// /// /// private void OutStore(string storeCode, BaseBomInfo bomInfo,string planCode,string taskCode) { try { PrintLogInfoMessage($"收到出库计划,物料码:{bomInfo.materialCode}"); BaseSpaceInfo spaceInfo = _spaceInfoService.OutStoreGetSpaceInfoByMaterialCode(storeCode, bomInfo.materialCode); if (spaceInfo != null) { PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}"); // RefreshScanMateriaCodeEvent?.Invoke(materiaclCode, materialType, spaceInfo.spaceName, storeCode); //刷新界面扫码信息 CreateOutStoreTask(spaceInfo, planCode, taskCode); //创建出库任务 } else { //报警停线 } } catch (Exception ex) { PrintLogErrorMessage("出库业务异常", ex); } } /// /// 创建出库任务 /// /// private bool CreateOutStoreTask(BaseSpaceInfo spaceInfo, string planCode,string taksCode,int taskModel=0) { bool result = false; try { //获取出库的货道明细物料信息 BaseSpaceDetail spaceDetail = GetSpaceDetailFirstOrderByCreatTime(spaceInfo); if (spaceDetail != null) { #region 出库任务赋值 RealTaskInfo realTaskInfo = new RealTaskInfo(); realTaskInfo.planCode = planCode; realTaskInfo.taskType = 2; realTaskInfo.taskCode = taksCode; realTaskInfo.taskModel = taskModel; realTaskInfo.storeCode = spaceInfo.storeCode; realTaskInfo.spaceCode = spaceInfo.spaceCode; realTaskInfo.spaceName = spaceInfo.spaceName; realTaskInfo.materialType = spaceDetail.materialName; realTaskInfo.materialCode = spaceDetail.materialCode; realTaskInfo.planAmount = 1; realTaskInfo.taskStatus = 1; realTaskInfo.createTime = DateTime.Now; #endregion result = _taskInfoService.AddTaskInfo(realTaskInfo); if (result) { PrintLogInfoMessage("出库任务创建成功"); RefreshOutStoreTaskEvent?.Invoke(realTaskInfo); UpdateSpaceAndDetial(spaceInfo, spaceDetail); } else { PrintLogInfoMessage("出库任务创建失败"); } } }catch(Exception ex) { PrintLogErrorMessage("出库任务创建异常", ex); } return result; } /// /// 根据创建时间获取第一个货道明细 /// /// /// private BaseSpaceDetail GetSpaceDetailFirstOrderByCreatTime(BaseSpaceInfo spaceInfo) { BaseSpaceDetail spaceDetail = null; try { List spaceDetails = _spaceDetailService.GetSpaceDetailsBySpaceCode(spaceInfo.storeCode, spaceInfo.spaceCode); if (spaceDetails.Count > 0) { spaceDetails = spaceDetails.Where(x => x.isFlag != 1).ToList(); if (spaceDetails != null) { spaceDetail = spaceDetails.OrderBy(x => x.createTime).First(); } } }catch(Exception ex) { PrintLogErrorMessage("获取货道明细信息异常", ex); } return spaceDetail; } /// /// 任务创建完成后修改货道信息及货道明细 /// /// /// private void UpdateSpaceAndDetial(BaseSpaceInfo spaceInfo,BaseSpaceDetail spaceDetail,int detailIsFlag = 1,bool stockFlag = true) { //任务创建完成后修改货道库存、货道明细修改物料标识物料不可用 spaceDetail.isFlag = detailIsFlag; var result = _spaceDetailService.UpdateSpaceDetail(spaceDetail); if (stockFlag) { spaceInfo.spaceStock = spaceInfo.spaceStock > 0 ? spaceInfo.spaceStock - 1 : 0; } else { spaceInfo.spaceStock = spaceInfo.spaceStock + 1; } _spaceInfoService.UpdateSpaceInfo(spaceInfo); } #region 开启定时获取出库任务下发至PLC,等待PLC执行反馈,完成后再次下发 private System.Timers.Timer timer = new System.Timers.Timer(5000); private void StartTimerPassDown() { //try //{ // if (!timer.Enabled) // { // timer.Elapsed += new System.Timers.ElapsedEventHandler(PassDownTaskInfoByTimer); // timer.AutoReset = true; // timer.Enabled = false; // timer.Start(); // PrintLogInfoMessage("StartTimerPassDown(),开启定时获取出库任务进行下发"); // } //} //catch (Exception ex) //{ // PrintLogErrorMessage("开启定时下发出库任务异常", ex); //} } /// /// 依次获取任务队列进行下发 /// object sender, System.Timers.ElapsedEventArgs e /// /// /// private bool PassDownTaskInfoByTimer() { List realTasks = new List(); RealTaskInfo shellTask = _taskInfoService.GetTaskInfoByStoreCode(appConfig.shellStoreCode, 2); RealTaskInfo linerTaks = _taskInfoService.GetTaskInfoByStoreCode(appConfig.linerStoreCode, 2); if(shellTask != null && linerTaks != null) { if (shellTask.taskStatus != 2 && linerTaks.taskStatus != 2) { shellTask.taskStatus = 2; linerTaks.taskStatus = 2; realTasks.Add(shellTask); realTasks.Add(linerTaks); bool result = _taskInfoService.UpdateRangeTaskInfo(realTasks); if (result) { GetAllRelese(m_SendTaskSem); foreach (var item in realTasks) { RefreshScanMateriaCodeEvent?.Invoke(item.materialCode, item.materialType, item.spaceName, item.storeCode); taskHandleBusiness.SendOutStoreTask(item); } if (m_SendTaskSem.WaitOne(5000, false)) { return true; } else { return false; } } } } return false; } #endregion /// /// 出库完成 /// /// /// /// private void OutStoreFinish(string taskCode) { try { var taskInfo = _taskInfoService.GetTaskInfoByTaskCode(taskCode); if (taskInfo != null) { var spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(taskInfo.storeCode, taskInfo.spaceCode); if (spaceInfo != null) { //读取PLC获取货道信息:存放数量、在途数量 //spaceInfo.materialType = taskInfo.materialType; _spaceInfoService.UpdateSpaceInfo(spaceInfo); //读取PLC获取物料类型进行绑定 } //清除任务信息 _taskInfoService.DeleteTaskInfo(taskCode); } } catch (Exception ex) { PrintLogErrorMessage("出库完成逻辑处理异常", ex); } } /// /// 获取出库任务 /// /// public List GetOutStoreTask() { var taskInfos = _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.shellStoreCode, appConfig.linerStoreCode }, appConfig.outstoreTaskType); return taskInfos; } /// /// 通过任务编号删除任务 /// /// 任务删除后是否需要还原库存,如果出库完成后减少库存则不需要 /// /// /// /// public bool DeleteTaskInfoByTaskCode(string taskCode) { return _taskInfoService.DeleteTaskInfo(taskCode); } /// /// 根据货道手动出一个 /// /// /// /// public bool OutOnlyOneBySpaceCode(string storeCode,string spaceCode) { bool result = false; try { BaseSpaceInfo spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(storeCode, spaceCode); if(spaceInfo.spaceStock > 0) { result = this.CreateOutStoreTask(spaceInfo, System.Guid.NewGuid().ToString("N"), DateTime.Now.ToString("HH:mm:ss"), 1); } else { PrintLogInfoMessage($"仓库:{storeCode};货道:{spaceCode};出一个失败:库存不足"); } }catch(Exception ex) { logHelper.Error("根据货道出一个异常", ex); } return result; } /// /// 日志输出,界面刷新同时记录文件 /// /// private void PrintLogInfoMessage(string message) { RefreshLogMessageEvent?.Invoke(message); logHelper.Info(message); } /// /// 异常日志输出 /// /// /// private void PrintLogErrorMessage(string message, Exception ex = null) { RefreshLogMessageEvent?.Invoke(message); logHelper.Error(message, ex); } private void GetAllRelese(Semaphore sph) { bool res = sph.WaitOne(1, false); if (res) { // LogHelper.RfidLog("信号量手动释放"); GetAllRelese(sph); } } } }