using Aucma.Scada.Model.domain; using HighWayIot.Config; using HighWayIot.Log4net; using HighWayIot.Repository.service; using System; using System.Collections.Generic; using System.Linq; using System.Threading; using System.Threading.Tasks; using static Aucma.Scada.Business.OutStoreTaskHandle; namespace Aucma.Scada.Business { /// /// 出库业务逻辑 /// public sealed class OutStoreBusiness { #region 单例实现 private static readonly Lazy lazy = new Lazy(() => new OutStoreBusiness()); public static OutStoreBusiness Instance { get { return lazy.Value; } } #endregion #region 对象引用 private LogHelper logHelper = LogHelper.Instance; private AppConfig appConfig = AppConfig.Instance; private RegisterServices registerServices = RegisterServices.Instance; private AssemblyPlanBusiness assemblyPlanBusiness = AssemblyPlanBusiness.Instance; private OutStoreTaskHandle taskHandleBusiness = OutStoreTaskHandle.Instance; private InStoreBusiness inStoreBusiness = InStoreBusiness.Instance; #endregion #region 接口引用 /// /// 货道信息 /// private IBaseSpaceInfoService _spaceInfoService; /// /// 实时任务 /// private IRealTaskInfoService _taskInfoService; /// /// BOM信息 /// private IBaseBomInfoService _bomInfoService; /// /// 货道明细 /// private IBaseSpaceDetailService _spaceDetailService; private IExecutePlanInfoService _executePlanInfoService; private IProductPlanInfoService _productPlanInfoService; private IRecordOutStoreService _recordOutStoreService; private IRecordProductfinishService _recordProductfinishService; #endregion #region 委托事件 /// /// 初始化出库任务 /// /// public delegate void RefreshOutStoreTask(RealTaskInfo taskInfos); public event RefreshOutStoreTask RefreshOutStoreTaskEvent; /// /// 扫码信息刷新 /// /// /// /// /// public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string storeCode); public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent; /// /// 日志信息刷新 /// /// public delegate void RefreshLogMessage(string message); public event RefreshLogMessage RefreshLogMessageEvent; public delegate void RefreshAssemblyPlanInit(); public event RefreshAssemblyPlanInit RefreshAssemblyPlanInitEvent; public delegate void RefreshStoreStock(); public event RefreshStoreStock RefreshStoreStockEvent; #endregion private OutStoreBusiness() { _spaceInfoService = registerServices.GetService(); _taskInfoService = registerServices.GetService(); _bomInfoService = registerServices.GetService(); _spaceDetailService = registerServices.GetService(); _executePlanInfoService = registerServices.GetService(); _productPlanInfoService = registerServices.GetService(); _recordOutStoreService = registerServices.GetService(); _recordProductfinishService = registerServices.GetService(); assemblyPlanBusiness.NextPassExecutePlanInfoEvent += PlanHandle; //taskHandleBusiness.OutStoreFinsihEvent += TaskFeedback; taskHandleBusiness.OutStoreAnswerEvent += OutStoreAnswer; taskHandleBusiness.OutStoreFinsihEvent += OutStoreFinish; StartPassDown(); } /// /// 接收下达的组装计划,根据BOM获取需要出库的泡后、内胆物料信息 /// /// private void PlanHandle(ExecutePlanInfo planInfo) { lock (string.Empty) { Task.Run(() => { if (planInfo != null) { var bomInfo = _bomInfoService.GetChildenBomInfoByMaterialCode(planInfo.materialCode, appConfig.foamMaterialType); for (int i = 0; i < planInfo.planAmount - planInfo.completeAmount; i++) { string taskCode = System.Guid.NewGuid().ToString("N").Substring(0,10); OutStore(appConfig.foamStoreCode, bomInfo, planInfo.executePlanCode, taskCode); Thread.Sleep(500); } } }); } } /// /// 解析计划创建出库任务 /// /// /// /// private void OutStore(string storeCode, BaseBomInfo bomInfo, string planCode, string taskCode) { try { PrintLogInfoMessage($"收到出库计划,物料码:{bomInfo.materialCode}"); #region Delete By wenjy 2023-10-30 11:41:00 取消通过数据库获取货道数量、在途量,改为通过PLC获取货道信息 //BaseSpaceInfo spaceInfo = _spaceInfoService.OutStoreGetSpaceInfoByMaterialCode(storeCode, bomInfo.materialCode); #endregion BaseSpaceInfo spaceInfo = GetSpaceInfoByMaterialType(storeCode, bomInfo.materialCode); if (spaceInfo != null) { PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}"); // RefreshScanMateriaCodeEvent?.Invoke(materiaclCode, materialType, spaceInfo.spaceName, storeCode); //刷新界面扫码信息 bool result = CreateOutStoreTask(spaceInfo, planCode, taskCode); //创建出库任务 if (result) { PrintLogInfoMessage("出库任务创建成功"); } else { PrintLogInfoMessage("出库任务创建失败"); } } else { //报警停线 PrintLogInfoMessage($"{storeCode};仓库内未获取到{bomInfo.materialCode}相匹配的物料及货道"); } } catch (Exception ex) { PrintLogErrorMessage("出库业务异常", ex); } } /// /// 创建出库任务 /// /// private bool CreateOutStoreTask(BaseSpaceInfo spaceInfo, string planCode, string taksCode, int taskModel = 0) { bool result = false; try { //获取出库的货道明细物料信息 BaseSpaceDetail spaceDetail = GetSpaceDetailFirstOrderByCreatTime(spaceInfo); if (spaceDetail != null) { #region 出库任务赋值 RealTaskInfo realTaskInfo = new RealTaskInfo(); realTaskInfo.planCode = planCode; realTaskInfo.taskType = 2; realTaskInfo.taskCode = taksCode; realTaskInfo.taskModel = taskModel; realTaskInfo.storeCode = spaceInfo.storeCode; realTaskInfo.spaceCode = spaceInfo.spaceCode; realTaskInfo.spaceName = spaceInfo.spaceName; realTaskInfo.materialType = spaceDetail.materialType; realTaskInfo.materialCode = spaceDetail.materialCode; realTaskInfo.planAmount = 1; realTaskInfo.taskStatus = 1; realTaskInfo.createTime = DateTime.Now; #endregion result = _taskInfoService.AddTaskInfo(realTaskInfo); if (result) { PrintLogInfoMessage("出库任务创建成功"); RefreshOutStoreTaskEvent?.Invoke(realTaskInfo); UpdateSpaceAndDetial(spaceInfo, spaceDetail); } else { PrintLogInfoMessage("出库任务创建失败"); } } else { PrintLogInfoMessage("出库任务创建失败,货道明细为空"); } } catch (Exception ex) { PrintLogErrorMessage("出库任务创建异常", ex); } return result; } /// /// 根据创建时间获取第一个货道明细 /// /// /// private BaseSpaceDetail GetSpaceDetailFirstOrderByCreatTime(BaseSpaceInfo spaceInfo) { BaseSpaceDetail spaceDetail = null; try { List spaceDetails = _spaceDetailService.GetSpaceDetailsBySpaceCode(spaceInfo.storeCode, spaceInfo.spaceCode); if (spaceDetails.Count > 0) { spaceDetails = spaceDetails.Where(x => x.isFlag != 1).ToList(); if (spaceDetails.Count > 0) { spaceDetail = spaceDetails.OrderBy(x => x.createTime).First(); } } } catch (Exception ex) { PrintLogErrorMessage("获取货道明细信息异常", ex); } return spaceDetail; } /// /// 任务创建完成后修改货道信息及货道明细 /// /// /// private void UpdateSpaceAndDetial(BaseSpaceInfo spaceInfo, BaseSpaceDetail spaceDetail, int detailIsFlag = 1, bool stockFlag = true) { //任务创建完成后修改货道库存、货道明细修改物料标识物料不可用 spaceDetail.isFlag = detailIsFlag; var result = _spaceDetailService.UpdateSpaceDetail(spaceDetail); //if (stockFlag) //{ // spaceInfo.spaceStock = spaceInfo.spaceStock > 0 ? spaceInfo.spaceStock - 1 : 0; //} //else //{ // spaceInfo.spaceStock = spaceInfo.spaceStock + 1; //} spaceInfo.outRouteAmount += 1; _spaceInfoService.UpdateSpaceInfo(spaceInfo); } #region 轮询获取出库任务下发至PLC,等待PLC执行反馈,完成后再次下发 private SemaphoreSlim semaphore = new SemaphoreSlim(0); private int completedTasks = 0; private int taskAmount = 2; private void StartPassDown() { Task.Run(() => { while (true) { PassDownTaskInfo(); Thread.Sleep(1000); } }); } /// /// 依次获取任务队列进行下发 /// private void PassDownTaskInfo() { try { RealTaskInfo taskInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.foamStoreCode, appConfig.outstoreTaskType); if (taskInfo != null) { PrintLogInfoMessage($"下发出库任务:{taskInfo.taskCode};仓库{taskInfo.storeCode};货道:{taskInfo.spaceCode}"); if (taskHandleBusiness.SendFoamTask_OutStore(taskInfo)) { PrintLogInfoMessage($"出库任务:{taskInfo.taskCode};下发成功,等待PLC执行反馈"); semaphore.Wait(); //一直堵塞直到信号量释放 PrintLogInfoMessage($"出库任务:{taskInfo.taskCode};开始执行"); taskInfo.taskStatus = 2; _taskInfoService.UpdateTaskInfo(taskInfo); RefreshScanMateriaCodeEvent?.Invoke(taskInfo.materialCode, taskInfo.materialType, taskInfo.spaceName, taskInfo.storeCode); } else { PrintLogInfoMessage($"出库任务:{taskInfo.taskCode};下发失败,请排除PLC连接"); } } else { PrintLogInfoMessage("未获取到需要下发的内胆出库任务"); } } catch (Exception ex) { PrintLogErrorMessage("下传出库任务逻辑处理异常", ex); } } #region 原下发逻辑 Delete By wenjy 2023-11-15 15:54:00 /// /// 依次获取任务队列进行下发 /// /// /// //private void PassDownTaskInfo() //{ // try // { // string taskCode = string.Empty; // string executePlanCode = string.Empty; // int iFlag = 0; // completedTasks = 0; // //获取待执行的出库任务下发至PLC,并将任务状态改为执行中 // var taskInfoList = GetAwaitSendTask(); // if (taskInfoList.Count > 0) // { // taskAmount = taskInfoList.Count; //下发的任务数量,默认2(泡后、内胆),泡后、内胆均执行完成后才会释放信号量 // foreach (var item in taskInfoList) // { // taskCode = item.taskCode; // executePlanCode = item.planCode; // if (taskHandleBusiness.SendFoamTask_OutStore(item)) // { // PrintLogInfoMessage($"下发泡后出库任务:{item.taskCode};仓库{item.storeCode};货道:{item.spaceCode};等待PLC执行反馈"); // iFlag++; // item.taskStatus = 2; // } // else // { // PrintLogInfoMessage($"泡后出库任务:{item.taskCode};下发失败,请排除PLC连接"); // continue; // } // _taskInfoService.UpdateTaskInfo(item); // RefreshScanMateriaCodeEvent?.Invoke(item.materialCode, item.materialType, item.spaceName, item.storeCode); // } // if (iFlag == taskInfoList.Count) // { // inStoreBusiness.IssueOutTask(); // semaphore.Wait(); //一直堵塞直到信号量释放 // inStoreBusiness.IssueInTask(); // PrintLogInfoMessage($"出库任务:{taskCode};执行完成"); // UpdatePlanInfo(executePlanCode); // RefreshStoreStockEvent?.Invoke(); // } // } // else // { // PrintLogInfoMessage("未获取到需要下发的出库任务"); // } // }catch(Exception ex) // { // PrintLogErrorMessage("下传出库任务逻辑处理异常", ex); // } // Thread.Sleep(3000); //} ///// ///// 获取待执行的出库任务 ///// ///// //private List GetAwaitSendTask() //{ // List taskInfos = new List(); // try // { // RealTaskInfo foamTaskInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.foamStoreCode, 2); // if (foamTaskInfo != null) // { // taskInfos.Add(foamTaskInfo); // //获取与泡后任务匹配的内胆任务 // RealTaskInfo linerTaskInfo = _taskInfoService.GetTaskInfoByTaskCode(foamTaskInfo.taskCode, appConfig.linerStoreCode); // if (linerTaskInfo != null) taskInfos.Add(linerTaskInfo); // } // else // { // RealTaskInfo linerInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.linerStoreCode, 2); // if (linerInfo != null) taskInfos.Add(linerInfo); // } // } // catch (Exception ex) // { // PrintLogErrorMessage("获取待执行的出库任务异常", ex); // } // return taskInfos; //} #endregion #region PLC应答反馈 /// /// 出库应答 /// /// /// private void OutStoreAnswer(string storeCode, string taskCode) { PrintLogInfoMessage("PLC应答成功,自动释放信号量,进行下发新任务"); semaphore.Release(); inStoreBusiness.IssueOutTask();//阻塞入库 } /// /// 出库完成 /// /// /// private void OutStoreFinish(string storeCode, string taskCode) { PrintLogInfoMessage($"出库任务:{taskCode};执行完成"); OutStoreFinishHandle(taskCode, appConfig.foamStoreCode); inStoreBusiness.IssueInTask(); //释放入库 } #endregion #endregion /// /// 出库完成 /// /// /// /// private void OutStoreFinishHandle(string taskCode, string storeCode) { try { var taskInfo = _taskInfoService.GetTaskInfoByTaskCode(taskCode, storeCode); if (taskInfo != null) { var spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(taskInfo.storeCode, taskInfo.spaceCode); if (spaceInfo != null) { taskHandleBusiness.WritePlc(spaceInfo.storeCode, spaceInfo.spaceCode); //读取PLC获取货道信息:存放数量、在途数量 spaceInfo.spaceStock -= 1; spaceInfo.outRouteAmount -= 1; #region Add By wenjy 2023-10-30 13:44:00 通过PLC获取货道信息 var item = taskHandleBusiness.ReadSpaceInfoByPlc(spaceInfo); spaceInfo.spaceStock = item.spaceStock; spaceInfo.onRouteAmount = item.onRouteAmount; spaceInfo.spaceStatus = item.spaceStatus; #endregion if (spaceInfo.spaceStock == 0) { spaceInfo.materialType = string.Empty; } _spaceInfoService.UpdateSpaceInfo(spaceInfo); #region 添加出库记录 RecordOutstore recordOutstore = new RecordOutstore(); recordOutstore.storeCode = taskInfo.storeCode; recordOutstore.spaceCode = taskInfo.spaceCode; recordOutstore.materialCode = taskInfo.materialCode; recordOutstore.materialType = taskInfo.materialType; recordOutstore.materialName = GetMaterialName(taskInfo.materialType); recordOutstore.outStoreAmount = 1; recordOutstore.outStoreTime = DateTime.Now; _recordOutStoreService.InsertReocrdOutStoreService(recordOutstore); #endregion } //更新计划信息 UpdatePlanInfo(taskInfo.planCode); RefreshStoreStockEvent?.Invoke(); //清除任务信息 _taskInfoService.DeleteTaskInfo(taskCode, storeCode); _spaceDetailService.DeleteSpaceDetailByMaterialCode(taskInfo.materialCode); //刷新界面 RefreshScanMateriaCodeEvent?.Invoke(string.Empty, string.Empty, string.Empty, taskInfo.storeCode); } } catch (Exception ex) { PrintLogErrorMessage("出库完成逻辑处理异常", ex); } } /// /// 更新计划信息 /// /// private void UpdatePlanInfo(string planCode) { try { var executeInfo = _executePlanInfoService.GetExecutePlanInfoByPlanCode(planCode); if (executeInfo != null) { executeInfo.completeAmount += 1; if (executeInfo.completeAmount == executeInfo.planAmount) { executeInfo.executeStatus = 3; } _executePlanInfoService.UpdateExecutePlanInfo(executeInfo); var productInfo = _productPlanInfoService.GetProductPlanByPlanCode(executeInfo.productPlanCode); if (productInfo != null) { productInfo.completeAmount += 1; if (productInfo.completeAmount == productInfo.planAmount) { productInfo.endTime = DateTime.Now; } _productPlanInfoService.UpdateProductPlanInfo(productInfo); } #region 添加完成记录 RecordProductfinish productfinish = new RecordProductfinish(); productfinish.planCode = executeInfo.executePlanCode; productfinish.productlineCode = appConfig.stationCode; productfinish.materialCode = executeInfo.materialCode; productfinish.completeAmount = 1; //目前一个箱体一个任务下发给plc productfinish.recordTime = DateTime.Now; _recordProductfinishService.InsertRecordProductfinish(productfinish); #endregion } RefreshAssemblyPlanInitEvent?.Invoke(); } catch (Exception ex) { PrintLogErrorMessage("计划信息更新异常", ex); } } /// /// 获取出库任务 /// /// public List GetOutStoreTask() { var taskInfos = _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.foamStoreCode}, appConfig.outstoreTaskType); return taskInfos; } /// /// 通过任务编号删除任务 /// /// 任务删除后是否需要还原库存,如果出库完成后减少库存则不需要 /// /// /// /// public bool DeleteTaskInfoByTaskCode(string taskCode) { bool result = false; var info = _taskInfoService.GetTaskInfosByTaskCode(taskCode); if (info != null) { foreach (var taskInfo in info) { if (taskInfo.taskStatus == 2) { PrintLogInfoMessage("任务正在执行中不运行删除"); continue; } result = _taskInfoService.DeleteTaskInfoById(taskInfo.objId); if (result) { var spaceDetailInfo = _spaceDetailService.GetSpaceDetailByMaterialCode(taskInfo.materialCode); if (spaceDetailInfo != null) { spaceDetailInfo.isFlag = 0; _spaceDetailService.UpdateSpaceDetail(spaceDetailInfo); } } } } return result; } /// /// 根据货道手动出一个 /// /// /// /// public bool OutOnlyOneBySpaceCode(string storeCode, string spaceCode) { bool result = false; try { BaseSpaceInfo spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(storeCode, spaceCode); if (spaceInfo.spaceStock > 0) { result = this.CreateOutStoreTask(spaceInfo, System.Guid.NewGuid().ToString("N"), DateTime.Now.ToString("HH:mm:ss"), 1); } else { PrintLogInfoMessage($"仓库:{storeCode};货道:{spaceCode};出一个失败:库存不足"); } } catch (Exception ex) { logHelper.Error("根据货道出一个异常", ex); } return result; } /// /// 日志输出,界面刷新同时记录文件 /// /// private void PrintLogInfoMessage(string message) { RefreshLogMessageEvent?.Invoke(message); logHelper.Info(message); } /// /// 异常日志输出 /// /// /// private void PrintLogErrorMessage(string message, Exception ex = null) { RefreshLogMessageEvent?.Invoke(message); logHelper.Error(message, ex); } /// /// 手动释放信号量 /// /// private void GetAllRelese(Semaphore sph) { bool res = sph.WaitOne(1, false); if (res) { GetAllRelese(sph); } } /// /// 通过BOM获取物料名称 /// /// /// public string GetMaterialName(string materialType) { string materialName = string.Empty; var info = _bomInfoService.GetBomInfoByMaterialCode(materialType); if (info != null) { materialName = info.materialName; } return materialName; } #region 通过PLC读取货道信息 /// /// 通过PLC读取货道信息(在库数量、货道状态) /// /// /// /// private BaseSpaceInfo GetSpaceInfoByMaterialType(string storeCode, string materialType) { BaseSpaceInfo result = null; try { List info = _spaceInfoService.OutStoreGetSpaceInfoByMaterialCode(storeCode, materialType); if (info != null) { if (info.Count > 0) { foreach (BaseSpaceInfo item in info) { var spaceInfo = taskHandleBusiness.ReadSpaceInfoByPlc(item); item.spaceStock = spaceInfo.spaceStock; item.onRouteAmount = spaceInfo.onRouteAmount; item.spaceStatus = spaceInfo.spaceStatus; PrintLogInfoMessage($"通过PLC读取货道信息,货道:{spaceInfo.spaceName};在库数量:{item.spaceStock};货道状态:{item.spaceStatus}"); } //result = info.Where(x => x.spaceStatus == 1 && x.spaceStock > 0).OrderBy(x => x.spaceStock).OrderBy(x => x.spaceCode).First(); var list = info.Where(x => x.spaceStatus == 1 && x.spaceStock > 0).ToList(); if (list.Count > 0) { result = info.OrderBy(x => x.spaceStock).OrderBy(x => x.spaceCode).First(); } else { PrintLogInfoMessage("未获取到匹配的货道,请排查货道库存及货道状态是否可用"); } } } } catch (Exception ex) { PrintLogErrorMessage("货道信息读取异常", ex); } return result; } #endregion } }