using Aucma.Scada.HikRobot; using Aucma.Scada.Model.domain; using Aucma.Scada.Model.dto; using HighWayIot.Config; using HighWayIot.Log4net; using HighWayIot.Repository.service; using System; using System.Collections; using System.Collections.Generic; using System.Linq; using System.Threading; using System.Threading.Tasks; using static Aucma.Scada.Business.InStoreTaskHandle; namespace Aucma.Scada.Business { /// /// 入库业务逻辑 /// public sealed class InStoreBusiness { #region 单例实现 private static readonly Lazy lazy = new Lazy(() => new InStoreBusiness()); public static InStoreBusiness Instance { get { return lazy.Value; } } #endregion #region 对象引用 private LogHelper logHelper = LogHelper.Instance; private AppConfig appConfig = AppConfig.Instance; private RegisterServices registerServices = RegisterServices.Instance; private InStoreTaskHandle taskHandle = InStoreTaskHandle.Instance; private GrabImage grabImage = GrabImage.Instance; #endregion #region 接口引用 /// /// 货道信息 /// private IBaseSpaceInfoService _spaceInfoService; /// /// 实时任务 /// private IRealTaskInfoService _taskInfoService; private IBaseSpaceDetailService _baseSpaceDetailService; private IBaseBomInfoService _baseBomInfoService; private IRecordInStoreService _recordInStoreService; #endregion #region 委托事件 /// /// 初始化入库任务 /// /// public delegate void RefreshInStoreTask(RealTaskInfo taskInfos,bool isFinsih = false); public event RefreshInStoreTask RefreshInStoreTaskEvent; /// /// 扫码信息刷新 /// /// /// /// /// public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string materialType); public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent; /// /// 日志信息刷新 /// /// public delegate void RefreshLogMessage(string message); public event RefreshLogMessage RefreshLogMessageEvent; #endregion private InStoreBusiness() { _spaceInfoService = registerServices.GetService(); _taskInfoService = registerServices.GetService(); _baseSpaceDetailService = registerServices.GetService(); _baseBomInfoService = registerServices.GetService(); _recordInStoreService = registerServices.GetService(); //taskHandle.InStoreFinsihEvent += FoamTaskFeedback; taskHandle.InStoreFinsihEvent += InStoreFinish; taskHandle.InStoreAnswerEvent += InStoreAnswer; grabImage.RefreshMaterialCodeStrEvent += InStore; grabImage.RefreshLogMessageEvent += PrintLogInfoMessage; StartPassDown(); //Task.Run(() => //{ // Thread.Sleep(6000); // for (int i = 1; i < 5; i++) // { // InStore("F2340600122511150" + i.ToString().PadLeft(2, '0')); // Thread.Sleep(1000 * 10); // } //}); } /// /// 入库 /// /// private void InStore(string materialCode) { try { PrintLogInfoMessage($"扫码成功,物料码:{materialCode}"); string materialType = SubStringMaterialCode(materialCode); #region Delete By wenjy 2023-10-30 11:41:00 取消通过数据库获取货道数量、在途量,改为通过PLC获取货道信息 //var spaceInfo = _spaceInfoService.InStoreGetSpaceInfoByMaterialType(appConfig.foamStoreCode, materialType); #endregion var spaceInfo = GetSpaceInfoByMaterialType(appConfig.foamStoreCode, materialType); if (spaceInfo != null) { PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}"); spaceInfo.materialType = materialType; RefreshScanMateriaCodeEvent?.Invoke(materialCode, GetMaterialName(materialType), spaceInfo.spaceName, appConfig.foamStoreCode); //刷新界面扫码信息 var result = CreateInStoreTask(spaceInfo, materialCode); //创建入库任务 if (result) { //spaceInfo.onRouteAmount += 1; //通过PLC获取货道信息(在库、在途数量)时不需要修改在途数量 _spaceInfoService.UpdateSpaceInfo(spaceInfo); } } else { //报警停线 PrintLogInfoMessage($"物料码:{materialCode};未匹配到可用货道"); } } catch (Exception ex) { PrintLogErrorMessage("入库业务异常", ex); } } /// /// 创建入库任务 /// /// private bool CreateInStoreTask(BaseSpaceInfo spaceInfo, string materialCode) { bool result = false; #region 任务赋值 RealTaskInfo realTaskInfo = new RealTaskInfo(); realTaskInfo.taskType = 1; realTaskInfo.taskCode = System.Guid.NewGuid().ToString("N").Substring(0, 6); realTaskInfo.storeCode = spaceInfo.storeCode; realTaskInfo.spaceCode = spaceInfo.spaceCode; realTaskInfo.materialType = spaceInfo.materialType; realTaskInfo.materialCode = materialCode; realTaskInfo.planAmount = 1; realTaskInfo.taskStatus = 1; realTaskInfo.createTime = DateTime.Now; #endregion result = _taskInfoService.AddTaskInfo(realTaskInfo); if (result) { PrintLogInfoMessage("入库任务创建成功"); RefreshInStoreTaskEvent?.Invoke(realTaskInfo); result = true; } else { PrintLogInfoMessage("入库任务创建失败"); } return result; } #region 轮询获取入库任务下发至PLC,等待PLC执行反馈,完成后再次下发 private SemaphoreSlim semaphore = new SemaphoreSlim(0); private void StartPassDown() { Task.Run(() => { Thread.Sleep(5000); while (true) { PassDownFoamTask(); Thread.Sleep(1000); } }); } private bool _isBlocked = false; private AutoResetEvent _autoResetEvent = new AutoResetEvent(false); /// /// 依次获取泡后任务队列进行下发 /// /// /// private void PassDownFoamTask() { //出库时堵塞入库,这个地方如果有问题的话,改为操作StartPassDown,将_isBlocked初始值true给while,开始出库时设成false结束while,出库完成后改为ture重新调用StartPassDown while (_isBlocked) { PrintLogInfoMessage("正在出库,当前入库状态堵塞,出库完成后进行释放"); _autoResetEvent.WaitOne(); Thread.Sleep(5000); } RealTaskInfo taskInfo = GetAwaitSendTask(appConfig.foamStoreCode); if (taskInfo != null) { PrintLogInfoMessage($"下发泡后入库任务:{taskInfo.taskCode};仓库{taskInfo.storeCode};货道:{taskInfo.spaceCode}"); //taskHandle.SendShellTask_InStore(taskInfo); Thread.Sleep(200); if (taskHandle.SendFoamTask_InStore(taskInfo)) { PrintLogInfoMessage($"泡后入库任务:{taskInfo.taskCode};下发成功,等待PLC执行反馈"); semaphore.Wait(); //一直堵塞直到信号量释放 PrintLogInfoMessage($"泡后入库任务:{taskInfo.taskCode};开始执行"); taskInfo.taskStatus = 2; _taskInfoService.UpdateTaskInfo(taskInfo); RefreshInStoreTaskEvent?.Invoke(taskInfo); } else { PrintLogInfoMessage($"泡后入库任务:{taskInfo.taskCode};下发失败,请排除PLC连接"); } } else { PrintLogInfoMessage("未获取到需要下发的泡后入库任务"); } } /// /// 开始出库堵塞入库任务下发 /// public void IssueOutTask() { PrintLogInfoMessage("执行出库任务,入库进行堵塞"); _isBlocked = true; _autoResetEvent.Set(); } /// /// 出库完成,释放入库任务下发 /// public void IssueInTask() { PrintLogInfoMessage("出库完成,释放入库"); _isBlocked = false; _autoResetEvent.Set(); } /// /// 获取待执行的入库任务 /// /// /// private RealTaskInfo GetAwaitSendTask(string storeCode) { RealTaskInfo taskInfo = null; try { taskInfo = _taskInfoService.GetTaskInfoByStoreCode(storeCode, 1); } catch (Exception ex) { PrintLogErrorMessage("获取待执行的入库任务异常", ex); } return taskInfo; } /// /// 入库应答,PLC收到入库任务后进行应答 /// /// /// private void InStoreAnswer(string storeCode, string taskCode) { PrintLogInfoMessage("PLC应答成功,自动释放信号量,进行下发新任务"); semaphore.Release(); } /// /// 入库完成 /// /// /// private void InStoreFinish(string storeCode, string taskCode) { PrintLogInfoMessage($"出库任务:{taskCode};执行完成"); InStoreFinish(taskCode); } #endregion /// /// 入库完成 /// /// /// /// private void InStoreFinish(string taskCode) { try { var taskInfo = _taskInfoService.GetTaskInfoByTaskCode(taskCode, appConfig.foamStoreCode); if (taskInfo != null) { var spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(taskInfo.storeCode, taskInfo.spaceCode); if (spaceInfo != null) { taskHandle.WritePlc(spaceInfo.storeCode, spaceInfo.spaceCode, true); //spaceInfo.materialType = taskInfo.materialType; spaceInfo.spaceStock = spaceInfo.spaceStock + 1; spaceInfo.onRouteAmount -= 1; //读取PLC获取货道信息:存放数量、在途数量, #region Add By wenjy 2023-10-30 13:44:00 通过PLC获取货道信息 var item = taskHandle.ReadSpaceInfoByPlc(spaceInfo); spaceInfo.spaceStock = item.spaceStock; spaceInfo.onRouteAmount = item.onRouteAmount; spaceInfo.spaceStatus = item.spaceStatus; #endregion _spaceInfoService.UpdateSpaceInfo(spaceInfo); #region 添加货道明细 BaseSpaceDetail spaceDetail = new BaseSpaceDetail(); spaceDetail.materialType = taskInfo.materialType; spaceDetail.materialCode = taskInfo.materialCode; spaceDetail.materialName = GetMaterialName(taskInfo.materialType); spaceDetail.storeCode = spaceInfo.storeCode; spaceDetail.spaceCode = spaceInfo.spaceCode; spaceDetail.materialAmount = 1; _baseSpaceDetailService.InsertSpaceDetail(spaceDetail); #endregion #region 添加入库记录 RecordInstore recordInstore = new RecordInstore(); recordInstore.storeCode = taskInfo.storeCode; recordInstore.spaceCode = taskInfo.spaceCode; recordInstore.materialCode = taskInfo.materialCode; recordInstore.materialType = taskInfo.materialType; recordInstore.materialName = GetMaterialName(taskInfo.materialType); recordInstore.inStoreAmount = 1; recordInstore.inStoreTime = DateTime.Now; recordInstore.barcodeCode = taskInfo.materialCode; _recordInStoreService.InsertRecordInStore(recordInstore); #endregion } //清除任务信息 _taskInfoService.DeleteTaskInfo(taskCode, appConfig.foamStoreCode); } RefreshInStoreTaskEvent?.Invoke(taskInfo, true); } catch (Exception ex) { PrintLogErrorMessage("入库完成逻辑处理异常", ex); } } /// /// 日志输出,界面刷新同时记录文件 /// /// private void PrintLogInfoMessage(string message) { RefreshLogMessageEvent?.Invoke(message); logHelper.Info(message); } /// /// 异常日志输出 /// /// /// private void PrintLogErrorMessage(string message, Exception ex = null) { RefreshLogMessageEvent?.Invoke(message); logHelper.Error(message, ex); } /// /// 截图条码 /// /// /// private string SubStringMaterialCode(string materialCode) { string result = string.Empty; if (!string.IsNullOrEmpty(materialCode)) { result = materialCode.Substring(2, 10); } return result; } public List GetInStoreTask() { return _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.foamStoreCode }, 1); } /// /// 通过BOM获取物料名称 /// /// /// public string GetMaterialName(string materialType) { string materialName = string.Empty; var info = _baseBomInfoService.GetBomInfoByMaterialCode(materialType); if (info != null) { materialName = info.materialName; } return materialName; } /// /// 库存统计 /// /// public List GetFoamStoreStock() { List groups = null; try { var info = _spaceInfoService.GetSpaceInfosByStoreCode(appConfig.foamStoreCode); if (info != null) { groups = info.GroupBy(x => x.materialType).Select(y => new FoamStoreStockDto() { materialType = y.Key, storeStock = y.Sum(bs => bs.spaceStock) }).ToList(); } }catch(Exception ex) { PrintLogErrorMessage("库存统计异常", ex); } return groups; } #region 通过PLC读取货道信息:在库、在途、货道状态 /// /// 通过PLC读取货道信息(在途数量、在库数量、货道状态) /// /// /// /// private BaseSpaceInfo GetSpaceInfoByMaterialType(string storeCode, string materialType) { BaseSpaceInfo result = null; try { List info = _spaceInfoService.GetBaseSpaceInfosByMaterialType(storeCode, materialType); if (info != null) { if (info.Count > 0) { result = GetSpaceInfosByPlc(info); if (result == null) { var list = _spaceInfoService.GetEmptySpaceInfo(storeCode); result = GetSpaceInfosByPlc(list); } } } } catch (Exception ex) { PrintLogErrorMessage("货道信息读取异常", ex); } return result; } /// /// 读取PLC货道信息 /// /// /// private BaseSpaceInfo GetSpaceInfosByPlc(List info) { BaseSpaceInfo result = null; if (info != null) { if (info.Count > 0) { foreach (BaseSpaceInfo item in info) { var spaceInfo = taskHandle.ReadSpaceInfoByPlc(item); item.spaceStock = spaceInfo.spaceStock; item.onRouteAmount = spaceInfo.onRouteAmount; item.spaceStatus = spaceInfo.spaceStatus; PrintLogInfoMessage($"通过PLC读取货道信息,货道:{spaceInfo.spaceName};在库数量:{item.spaceStock};在途数量:{item.onRouteAmount};货道状态:{item.spaceStatus}"); } var list = info.Where(x => x.spaceCapacity > 0 ? x.spaceCapacity > (x.spaceStock + x.onRouteAmount) : 1 == 1 && x.spaceStatus == 1).ToList(); if (list.Count > 0) { result = list.OrderByDescending(x => x.spaceStock).OrderBy(x => x.spaceCode).First(); } } } return result; } #endregion } }