using Aucma.Scada.Model.domain; using HighWayIot.Config; using HighWayIot.Log4net; using HighWayIot.Repository.service; using System; using System.Collections.Generic; using System.Linq; using System.Threading; using System.Threading.Tasks; using System.Windows.Forms; using static Aucma.Scada.Business.OutStoreTaskHandle; namespace Aucma.Scada.Business { /// /// 出库业务逻辑 /// public sealed class OutStoreBusiness { #region 单例实现 private static readonly Lazy lazy = new Lazy(() => new OutStoreBusiness()); public static OutStoreBusiness Instance { get { return lazy.Value; } } #endregion #region 对象引用 private LogHelper logHelper = LogHelper.Instance; private AppConfig appConfig = AppConfig.Instance; private RegisterServices registerServices = RegisterServices.Instance; private AssemblyPlanBusiness assemblyPlanBusiness = AssemblyPlanBusiness.Instance; private OutStoreTaskHandle taskHandleBusiness = OutStoreTaskHandle.Instance; private InStoreBusiness inStoreBusiness = InStoreBusiness.Instance; #endregion #region 接口引用 /// /// 货道信息 /// private IBaseSpaceInfoService _spaceInfoService; /// /// 实时任务 /// private IRealTaskInfoService _taskInfoService; /// /// BOM信息 /// private IBaseBomInfoService _bomInfoService; /// /// 货道明细 /// private IBaseSpaceDetailService _spaceDetailService; private IExecutePlanInfoService _executePlanInfoService; private IProductPlanInfoService _productPlanInfoService; private IRecordOutStoreService _recordOutStoreService; private IRecordProductfinishService _recordProductfinishService; #endregion #region 委托事件 /// /// 初始化出库任务 /// /// public delegate void RefreshOutStoreTask(RealTaskInfo taskInfos); public event RefreshOutStoreTask RefreshOutStoreTaskEvent; /// /// 扫码信息刷新 /// /// /// /// /// public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string storeCode); public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent; /// /// 日志信息刷新 /// /// public delegate void RefreshLogMessage(string message); public event RefreshLogMessage RefreshLogMessageEvent; public delegate void RefreshAssemblyPlanInit(); public event RefreshAssemblyPlanInit RefreshAssemblyPlanInitEvent; public delegate void RefreshStoreStock(); public event RefreshStoreStock RefreshStoreStockEvent; #endregion private OutStoreBusiness() { _spaceInfoService = registerServices.GetService(); _taskInfoService = registerServices.GetService(); _bomInfoService = registerServices.GetService(); _spaceDetailService = registerServices.GetService(); _executePlanInfoService = registerServices.GetService(); _productPlanInfoService = registerServices.GetService(); _recordOutStoreService = registerServices.GetService(); _recordProductfinishService = registerServices.GetService(); assemblyPlanBusiness.NextPassExecutePlanInfoEvent += PlanHandle; taskHandleBusiness.OutStoreAnswerEvent += OutStoreAnswer; taskHandleBusiness.OutStoreFinsihEvent += OutStoreFinish; StartPassDown(); } /// /// 接收下达的组装计划,根据BOM获取需要出库的泡后、内胆物料信息 /// /// private void PlanHandle(ExecutePlanInfo planInfo,BaseSpaceInfo spaceInfo = null) { lock (string.Empty) { Task.Run(() => { if (planInfo != null) { // var bomInfo = _bomInfoService.GetChildenBomInfoByMaterialCode(planInfo.materialCode, appConfig.foamMaterialType); var bomInfo = _bomInfoService.GetBomInfoByMaterialCode(planInfo.materialCode); if (bomInfo==null) { PrintLogInfoMessage($"物料:{planInfo.materialCode};获取Bom信息为空"); return; } for (int i = 0; i < planInfo.planAmount - planInfo.completeAmount; i++) { string taskCode = System.Guid.NewGuid().ToString("N").Substring(0, 10); OutStore(appConfig.foamStoreCode, bomInfo, planInfo.executePlanCode, taskCode,spaceInfo); Thread.Sleep(500); } } }); } } /// /// 解析计划创建出库任务 /// /// /// /// private void OutStore(string storeCode, BaseBomInfo bomInfo, string planCode, string taskCode,BaseSpaceInfo spaceInfo = null) { try { PrintLogInfoMessage($"收到出库计划,物料码:{bomInfo.materialCode}"); #region Delete By wenjy 2023-10-30 11:41:00 取消通过数据库获取货道数量、在途量,改为通过PLC获取货道信息 //BaseSpaceInfo spaceInfo = _spaceInfoService.OutStoreGetSpaceInfoByMaterialCode(storeCode, bomInfo.materialCode); #endregion if(spaceInfo == null) { spaceInfo = GetSpaceInfoByMaterialType(storeCode, bomInfo.materialCode); } if (spaceInfo != null) { PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}"); // RefreshScanMateriaCodeEvent?.Invoke(materiaclCode, materialType, spaceInfo.spaceName, storeCode); //刷新界面扫码信息 bool result = CreateOutStoreTask(spaceInfo, planCode, taskCode); //创建出库任务 if (result) { PrintLogInfoMessage("出库任务创建成功"); // 出过的库标记,禁止再次入库 spaceInfo.inStoreFlag = 2; _spaceInfoService.UpdateSpaceInfo(spaceInfo); } else { PrintLogInfoMessage("出库任务创建失败"); } } else { //报警停线 PrintLogInfoMessage($"{storeCode};仓库内未获取到{bomInfo.materialCode}相匹配的物料及货道"); } } catch (Exception ex) { PrintLogErrorMessage("出库业务异常", ex); } } /// /// 创建出库任务 /// /// private bool CreateOutStoreTask(BaseSpaceInfo spaceInfo, string planCode, string taksCode, int taskModel = 0) { bool result = false; try { //获取出库的货道明细物料信息 BaseSpaceDetail spaceDetail = GetSpaceDetailFirstOrderByCreatTime(spaceInfo); if (spaceDetail != null) { #region 出库任务赋值 RealTaskInfo realTaskInfo = new RealTaskInfo(); // 执行计划编号 realTaskInfo.planCode = planCode; realTaskInfo.taskType = 2; realTaskInfo.taskCode = taksCode; realTaskInfo.taskModel = taskModel; realTaskInfo.storeCode = spaceInfo.storeCode; realTaskInfo.spaceCode = spaceInfo.spaceCode; realTaskInfo.spaceName = spaceInfo.spaceName; realTaskInfo.materialType = spaceDetail.materialType; realTaskInfo.materialCode = spaceDetail.materialCode; realTaskInfo.planAmount = 1; realTaskInfo.taskStatus = 1; realTaskInfo.createTime = DateTime.Now; #endregion result = _taskInfoService.AddTaskInfo(realTaskInfo); if (result) { PrintLogInfoMessage("出库任务创建成功"); RefreshOutStoreTaskEvent?.Invoke(realTaskInfo); UpdateSpaceAndDetial(spaceInfo, spaceDetail); } else { PrintLogInfoMessage("出库任务创建失败"); } } else { PrintLogInfoMessage("出库任务创建失败,货道明细为空"); } } catch (Exception ex) { PrintLogErrorMessage("出库任务创建异常", ex); } return result; } /// /// 根据创建时间获取第一个货道明细 /// /// /// private BaseSpaceDetail GetSpaceDetailFirstOrderByCreatTime(BaseSpaceInfo spaceInfo) { BaseSpaceDetail spaceDetail = null; try { List spaceDetails = _spaceDetailService.GetSpaceDetailsBySpaceCode(spaceInfo.storeCode, spaceInfo.spaceCode); if (spaceDetails.Count > 0) { spaceDetails = spaceDetails.Where(x => x.isFlag != 1).ToList(); if (spaceDetails.Count > 0) { spaceDetail = spaceDetails.OrderBy(x => x.createTime).First(); } } } catch (Exception ex) { PrintLogErrorMessage("获取货道明细信息异常", ex); } return spaceDetail; } /// /// 任务创建完成后修改货道信息及货道明细 /// /// /// private void UpdateSpaceAndDetial(BaseSpaceInfo spaceInfo, BaseSpaceDetail spaceDetail, int detailIsFlag = 1, bool stockFlag = true) { //任务创建完成后修改货道库存、货道明细修改物料标识物料不可用 spaceDetail.isFlag = detailIsFlag; var result = _spaceDetailService.UpdateSpaceDetail(spaceDetail); //if (stockFlag) //{ // spaceInfo.spaceStock = spaceInfo.spaceStock > 0 ? spaceInfo.spaceStock - 1 : 0; //} //else //{ // spaceInfo.spaceStock = spaceInfo.spaceStock + 1; //} // spaceInfo.outRouteAmount += 1; // _spaceInfoService.UpdateSpaceInfo(spaceInfo); } #region 轮询获取出库任务下发至PLC,等待PLC执行反馈,完成后再次下发 private SemaphoreSlim semaphore = new SemaphoreSlim(0); private int completedTasks = 0; private int taskAmount = 2; private void StartPassDown() { Task.Run(() => { Thread.Sleep(2000); while (true) { PassDownTaskInfo(); Thread.Sleep(500); } }); } /// /// 依次获取任务队列进行下发 /// /// /// private void PassDownTaskInfo() { try { //获取待执行的出库任务下发至PLC,并将任务状态改为执行中 RealTaskInfo taskInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.foamStoreCode, appConfig.outstoreTaskType); if (taskInfo != null) { // PrintLogInfoMessage($"下发泡后出库任务:{taskInfo.taskCode};仓库{taskInfo.storeCode};货道:{taskInfo.spaceCode}"); int result = taskHandleBusiness.SendFoamTask_OutStore(taskInfo); if (result==1) { PrintLogInfoMessage($"出库任务:{taskInfo.taskCode};下发成功,等待PLC执行反馈"); semaphore.Wait();//一直堵塞直到信号量释放 PrintLogInfoMessage($"出库任务:{taskInfo.taskCode};开始执行"); taskInfo.taskStatus = 2; _taskInfoService.UpdateTaskInfo(taskInfo); RefreshScanMateriaCodeEvent?.Invoke(taskInfo.materialCode, taskInfo.materialType, taskInfo.spaceName, taskInfo.storeCode); } else if (result == 2) { // PrintLogInfoMessage("泡后出库任务下发失败,PLC接收任务未就绪"); } else { // PrintLogInfoMessage($"泡后出库任务:{taskInfo.taskCode};下发失败,请排除PLC连接"); } } else { // PrintLogInfoMessage("未获取到需要下发的出库任务"); } } catch (Exception ex) { PrintLogErrorMessage("下传出库任务逻辑处理异常", ex); } } #endregion /// /// 获取所有待执行的出库任务 /// /// private List GetAwaitSendTask() { List taskInfos = new List(); try { taskInfos = _taskInfoService.GetAllTaskInfoByStoreCode(appConfig.foamStoreCode, 2); } catch (Exception ex) { PrintLogErrorMessage("获取待执行的出库任务异常", ex); } return taskInfos; } #region PLC出库应答反馈 /// /// 出库应答 /// /// /// private void OutStoreAnswer(string storeCode, string taskCode) { PrintLogInfoMessage("出库应答成功,自动释放信号量,进行下发新任务"); semaphore.Release(); // 视为出库完成,后续改为监测在库数 OutStoreFinish(storeCode, taskCode); } /// /// 出库完成 /// /// /// private void OutStoreFinish(string storeCode, string taskCode) { PrintLogInfoMessage($"出库任务:{taskCode};执行完成"); OutStoreFinishHandle(taskCode, appConfig.foamStoreCode); } /// /// 信号量释放,根据任务完成数量,执行完成后进行释放 /// private void CheckCompletedTasks() { if (completedTasks == taskAmount) { // 释放信号量 semaphore.Release(); } } #endregion /// /// 出库完成 /// /// /// /// private void OutStoreFinishHandle(string taskCode, string storeCode) { try { var taskInfo = _taskInfoService.GetTaskInfoByTaskCode(taskCode, storeCode); if (taskInfo != null) { var spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(taskInfo.storeCode, taskInfo.spaceCode); if (spaceInfo != null) { // taskHandleBusiness.WritePlc(spaceInfo.storeCode, spaceInfo.spaceCode); //读取PLC获取货道信息:存放数量、在途数量 #region Add By wenjy 2023-10-30 13:44:00 通过PLC获取货道信息 var item = taskHandleBusiness.ReadSpaceInfoByPlc(spaceInfo); spaceInfo.spaceStock = item.spaceStock; spaceInfo.onRouteAmount = item.onRouteAmount; //spaceInfo.spaceStatus = item.spaceStatus; #endregion if (spaceInfo.spaceStock == 0) { spaceInfo.materialType = string.Empty; } _spaceInfoService.UpdateSpaceInfo(spaceInfo); #region 添加出库记录 RecordOutstore recordOutstore = new RecordOutstore(); recordOutstore.storeCode = taskInfo.storeCode; recordOutstore.spaceCode = taskInfo.spaceCode; recordOutstore.materialCode = taskInfo.materialCode; recordOutstore.materialType = taskInfo.materialType; recordOutstore.materialName = GetMaterialName(taskInfo.materialType); recordOutstore.outStoreAmount = 1; recordOutstore.outStoreTime = DateTime.Now; _recordOutStoreService.InsertReocrdOutStoreService(recordOutstore); #endregion } //更新计划信息 UpdatePlanInfo(taskInfo.planCode); RefreshStoreStockEvent?.Invoke(); //清除任务信息 _taskInfoService.DeleteTaskInfo(taskCode, storeCode); _spaceDetailService.DeleteSpaceDetailByMaterialCode(taskInfo.materialCode); //刷新界面 RefreshScanMateriaCodeEvent?.Invoke(string.Empty, string.Empty, string.Empty, taskInfo.storeCode); } } catch (Exception ex) { PrintLogErrorMessage("出库完成逻辑处理异常", ex); } } /// /// 更新计划信息 /// /// private void UpdatePlanInfo(string planCode) { try { var executeInfo = _executePlanInfoService.GetExecutePlanInfoByPlanCode(planCode); if (executeInfo != null) { executeInfo.completeAmount += 1; if (executeInfo.completeAmount == executeInfo.planAmount) { executeInfo.executeStatus = 3; } _executePlanInfoService.UpdateExecutePlanInfo(executeInfo); var productInfo = _productPlanInfoService.GetProductPlanByPlanCode(executeInfo.productPlanCode); if (productInfo != null) { productInfo.completeAmount += 1; if (productInfo.completeAmount == productInfo.planAmount) { productInfo.endTime = DateTime.Now; } _productPlanInfoService.UpdateProductPlanInfo(productInfo); } #region 添加完成记录 RecordProductfinish productfinish = new RecordProductfinish(); productfinish.planCode = executeInfo.executePlanCode; productfinish.productlineCode = appConfig.stationCode; productfinish.materialCode = executeInfo.materialCode; productfinish.completeAmount = 1; //目前一个箱体一个任务下发给plc productfinish.recordTime = DateTime.Now; _recordProductfinishService.InsertRecordProductfinish(productfinish); #endregion } RefreshAssemblyPlanInitEvent?.Invoke(); } catch (Exception ex) { PrintLogErrorMessage("计划信息更新异常", ex); } } /// /// 获取出库任务 /// /// public List GetOutStoreTask() { var taskInfos = _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.foamStoreCode }, appConfig.outstoreTaskType); return taskInfos; } /// /// 通过任务编号删除任务 /// /// 任务删除后是否需要还原库存,如果出库完成后减少库存则不需要 /// /// /// /// public bool DeleteTaskInfoByTaskCode(string taskCode, bool isFlag) { bool result = false; var info = _taskInfoService.GetTaskInfosByTaskCode(taskCode); if (info != null) { foreach (var taskInfo in info) { result = _taskInfoService.DeleteTaskInfoById(taskInfo.objId); if (result) { var spaceDetailInfo = _spaceDetailService.GetSpaceDetailByMaterialCode(taskInfo.materialCode); if (spaceDetailInfo != null) { if (!isFlag) { spaceDetailInfo.isFlag = 0; _spaceDetailService.UpdateSpaceDetail(spaceDetailInfo); } else { _spaceDetailService.DeleteSpaceDetailByMaterialCode(spaceDetailInfo.materialCode); } } } } } return result; } /// /// 根据货道手动出一个 /// /// /// /// public bool OutOnlyOneBySpaceCode(string storeCode, string spaceCode) { bool result = false; try { BaseSpaceInfo spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(storeCode, spaceCode); if (spaceInfo.spaceStock > 0) { #region 创建mes执行任务关联生产计划 var productPlanInfo = _productPlanInfoService.GetProductPlanInfosByMaterialCode(spaceInfo.materialType); if(productPlanInfo != null) { result = assemblyPlanBusiness.PlanTransmitByProductPlan(productPlanInfo.planCode, 1,spaceInfo); } #endregion else { // 不关联生产计划 result = this.CreateOutStoreTask(spaceInfo, System.Guid.NewGuid().ToString("N").Substring(0, 10), System.Guid.NewGuid().ToString("N").Substring(0, 10), 1); } } else { PrintLogInfoMessage($"仓库:{storeCode};货道:{spaceCode};出一个失败:库存不足"); } } catch (Exception ex) { logHelper.Error("根据货道出一个异常", ex); } return result; } /// /// 整道出 /// /// /// /// public bool OutAllBySpaceCode(string storeCode, string spaceCode) { bool result = false; try { BaseSpaceInfo spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(storeCode, spaceCode); if (spaceInfo.spaceStock > 0) { #region 创建mes执行任务关联生产计划 var productPlanInfo = _productPlanInfoService.GetProductPlanInfosByMaterialCode(spaceInfo.materialType); if (productPlanInfo != null) { result = assemblyPlanBusiness.PlanTransmitByProductPlan(productPlanInfo.planCode, spaceInfo.spaceStock); } #endregion else { for(int i = 1; i < spaceInfo.spaceStock; i++) { result = this.CreateOutStoreTask(spaceInfo, System.Guid.NewGuid().ToString("N").Substring(0, 10), System.Guid.NewGuid().ToString("N").Substring(0, 10), 1); if (!result) { return false; } } } } else { PrintLogInfoMessage($"仓库:{storeCode};货道:{spaceCode};出库失败:库存不足"); } } catch (Exception ex) { logHelper.Error("根据货道出一个异常", ex); } return result; } /// /// 日志输出,界面刷新同时记录文件 /// /// private void PrintLogInfoMessage(string message) { RefreshLogMessageEvent?.Invoke(message); logHelper.Info(message); } /// /// 异常日志输出 /// /// /// private void PrintLogErrorMessage(string message, Exception ex = null) { RefreshLogMessageEvent?.Invoke(message); logHelper.Error(message, ex); } /// /// 手动释放信号量 /// /// private void GetAllRelese(Semaphore sph) { bool res = sph.WaitOne(1, false); if (res) { GetAllRelese(sph); } } /// /// 通过BOM获取物料名称 /// /// /// public string GetMaterialName(string materialType) { string materialName = string.Empty; var info = _bomInfoService.GetBomInfoByMaterialCode(materialType); if (info != null) { materialName = info.materialName; } return materialName; } /// 通过PLC读取货道信息(在库数量、货道状态) /// /// /// /// private BaseSpaceInfo GetSpaceInfoByMaterialType(string storeCode, string materialType) { BaseSpaceInfo result = null; try { List info = _spaceInfoService.GetBaseSpaceInfosByMaterialType(storeCode, materialType,2); if (info != null) { if (info.Count > 0) { foreach (BaseSpaceInfo item in info) { var spaceInfo = taskHandleBusiness.ReadSpaceInfoByPlc(item); item.spaceStock = spaceInfo.spaceStock; item.onRouteAmount = spaceInfo.onRouteAmount; // item.spaceStatus = spaceInfo.spaceStatus; } //result = info.Where(x => x.spaceStatus == 1 && x.spaceStock > 0).OrderBy(x => x.spaceStock).OrderBy(x => x.spaceCode).First(); var list = info.Where(x => x.spaceStatus == 1 && x.spaceStock > 0).ToList(); if (list.Count > 0) { result = info.OrderBy(x => x.spaceStock).First(); } else { PrintLogInfoMessage("未获取到匹配的货道,请排查货道库存及货道状态是否可用"); } } } } catch (Exception ex) { PrintLogErrorMessage("货道信息读取异常", ex); } return result; } } }