using Aucma.Scada.Model.domain; using HighWayIot.Config; using HighWayIot.Log4net; using HighWayIot.Repository; using HighWayIot.Repository.service; using System; using System.Collections.Generic; using System.Linq; using System.Threading; using System.Threading.Tasks; namespace Aucma.Scada.Business { /// /// 出库业务逻辑 /// public sealed class OutStoreBusiness { #region 单例实现 private static readonly Lazy lazy = new Lazy(() => new OutStoreBusiness()); public static OutStoreBusiness Instance { get { return lazy.Value; } } #endregion #region 对象引用 private LogHelper logHelper = LogHelper.Instance; private AppConfig appConfig = AppConfig.Instance; private RegisterServices registerServices = RegisterServices.Instance; private AssemblyPlanBusiness assemblyPlanBusiness = AssemblyPlanBusiness.Instance; private OutStoreTaskHandle taskHandleBusiness = OutStoreTaskHandle.Instance; #endregion #region 接口引用 /// /// 货道信息 /// private IBaseSpaceInfoService _spaceInfoService; /// /// 实时任务 /// private IRealTaskInfoService _taskInfoService; /// /// BOM信息 /// private IBaseBomInfoService _bomInfoService; /// /// 货道明细 /// private IBaseSpaceDetailService _spaceDetailService; private IExecutePlanInfoService _executePlanInfoService; private IProductPlanInfoService _productPlanInfoService; private IRecordOutStoreService _recordOutStoreService; private IRecordProductfinishService _recordProductfinishService; #endregion #region 委托事件 /// /// 初始化出库任务 /// /// public delegate void RefreshOutStoreTask(RealTaskInfo taskInfos); public event RefreshOutStoreTask RefreshOutStoreTaskEvent; /// /// 扫码信息刷新 /// /// /// /// /// public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string storeCode); public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent; /// /// 日志信息刷新 /// /// public delegate void RefreshLogMessage(string message); public event RefreshLogMessage RefreshLogMessageEvent; public delegate void RefreshAssemblyPlanInit(); public event RefreshAssemblyPlanInit RefreshAssemblyPlanInitEvent; public delegate void RefreshStoreStock(); public event RefreshStoreStock RefreshStoreStockEvent; #endregion private OutStoreBusiness() { _spaceInfoService = registerServices.GetService(); _taskInfoService = registerServices.GetService(); _bomInfoService = registerServices.GetService(); _spaceDetailService = registerServices.GetService(); _executePlanInfoService = registerServices.GetService(); _productPlanInfoService = registerServices.GetService(); _recordOutStoreService = registerServices.GetService(); _recordProductfinishService = registerServices.GetService(); assemblyPlanBusiness.NextPassExecutePlanInfoEvent += PlanHandle; taskHandleBusiness.OutStoreFinsihEvent += TaskFeedback; StartPassDown(); } /// /// 接收下达的组装计划,根据BOM获取需要出库的箱壳、内胆物料信息 /// /// private void PlanHandle(ExecutePlanInfo planInfo) { lock (string.Empty) { Task.Run(() => { if (planInfo != null) { var shellBomInfo = _bomInfoService.GetChildenBomInfoByMaterialCode(planInfo.materialCode, appConfig.shellMaterialType); var linerBomInfo = _bomInfoService.GetChildenBomInfoByMaterialCode(planInfo.materialCode, appConfig.linerMaterialType); if(shellBomInfo != null && linerBomInfo != null) { for (int i = 0; i < planInfo.planAmount - planInfo.completeAmount; i++) { string taskCode = System.Guid.NewGuid().ToString("N").Substring(0,10); OutStore(appConfig.shellStoreCode, shellBomInfo, planInfo.executePlanCode, taskCode); Thread.Sleep(500); OutStore(appConfig.linerStoreCode, linerBomInfo, planInfo.executePlanCode, taskCode); Thread.Sleep(500); } } else { PrintLogInfoMessage($"物料:{planInfo.materialCode};获取Bom信息为空"); } } }); } } /// /// 解析计划创建出库任务 /// /// /// /// private void OutStore(string storeCode, BaseBomInfo bomInfo, string planCode, string taskCode) { try { PrintLogInfoMessage($"收到出库计划,物料码:{bomInfo.materialCode}"); #region Delete By wenjy 2023-10-30 11:41:00 取消通过数据库获取货道数量、在途量,改为通过PLC获取货道信息 //BaseSpaceInfo spaceInfo = _spaceInfoService.OutStoreGetSpaceInfoByMaterialCode(storeCode, bomInfo.materialCode); #endregion BaseSpaceInfo spaceInfo = GetSpaceInfoByMaterialType(storeCode, bomInfo.materialCode); if (spaceInfo != null) { PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}"); // RefreshScanMateriaCodeEvent?.Invoke(materiaclCode, materialType, spaceInfo.spaceName, storeCode); //刷新界面扫码信息 bool result = CreateOutStoreTask(spaceInfo, planCode, taskCode); //创建出库任务 if (result) { PrintLogInfoMessage("出库任务创建成功"); } else { PrintLogInfoMessage("出库任务创建失败"); } } else { //报警停线 PrintLogInfoMessage($"{storeCode};仓库内未获取到{bomInfo.materialCode}相匹配的物料及货道"); } } catch (Exception ex) { PrintLogErrorMessage("出库业务异常", ex); } } /// /// 创建出库任务 /// /// private bool CreateOutStoreTask(BaseSpaceInfo spaceInfo, string planCode, string taksCode, int taskModel = 0) { bool result = false; try { //获取出库的货道明细物料信息 BaseSpaceDetail spaceDetail = GetSpaceDetailFirstOrderByCreatTime(spaceInfo); if (spaceDetail != null) { #region 出库任务赋值 RealTaskInfo realTaskInfo = new RealTaskInfo(); realTaskInfo.planCode = planCode; realTaskInfo.taskType = 2; realTaskInfo.taskCode = taksCode; realTaskInfo.taskModel = taskModel; realTaskInfo.storeCode = spaceInfo.storeCode; realTaskInfo.spaceCode = spaceInfo.spaceCode; realTaskInfo.spaceName = spaceInfo.spaceName; realTaskInfo.materialType = spaceDetail.materialType; realTaskInfo.materialCode = spaceDetail.materialCode; realTaskInfo.planAmount = 1; realTaskInfo.taskStatus = 1; realTaskInfo.createTime = DateTime.Now; #endregion result = _taskInfoService.AddTaskInfo(realTaskInfo); if (result) { PrintLogInfoMessage("出库任务创建成功"); RefreshOutStoreTaskEvent?.Invoke(realTaskInfo); UpdateSpaceAndDetial(spaceInfo, spaceDetail); } else { PrintLogInfoMessage("出库任务创建失败"); } } } catch (Exception ex) { PrintLogErrorMessage("出库任务创建异常", ex); } return result; } /// /// 根据创建时间获取第一个货道明细 /// /// /// private BaseSpaceDetail GetSpaceDetailFirstOrderByCreatTime(BaseSpaceInfo spaceInfo) { BaseSpaceDetail spaceDetail = null; try { List spaceDetails = _spaceDetailService.GetSpaceDetailsBySpaceCode(spaceInfo.storeCode, spaceInfo.spaceCode); if (spaceDetails.Count > 0) { spaceDetails = spaceDetails.Where(x => x.isFlag != 1).ToList(); if (spaceDetails.Count > 0) { spaceDetail = spaceDetails.OrderBy(x => x.createTime).First(); } } } catch (Exception ex) { PrintLogErrorMessage("获取货道明细信息异常", ex); } return spaceDetail; } /// /// 任务创建完成后修改货道信息及货道明细 /// /// /// private void UpdateSpaceAndDetial(BaseSpaceInfo spaceInfo, BaseSpaceDetail spaceDetail, int detailIsFlag = 1, bool stockFlag = true) { //任务创建完成后修改货道库存、货道明细修改物料标识物料不可用 spaceDetail.isFlag = detailIsFlag; var result = _spaceDetailService.UpdateSpaceDetail(spaceDetail); //if (stockFlag) //{ // spaceInfo.spaceStock = spaceInfo.spaceStock > 0 ? spaceInfo.spaceStock - 1 : 0; //} //else //{ // spaceInfo.spaceStock = spaceInfo.spaceStock + 1; //} spaceInfo.outRouteAmount += 1; _spaceInfoService.UpdateSpaceInfo(spaceInfo); } #region 轮询获取出库任务下发至PLC,等待PLC执行反馈,完成后再次下发 private SemaphoreSlim semaphore = new SemaphoreSlim(0); private int completedTasks = 0; private int taskAmount = 2; private void StartPassDown() { Task.Run(() => { while (true) { PassDownTaskInfo(); Thread.Sleep(1000); } }); } /// /// 依次获取任务队列进行下发 /// /// /// private void PassDownTaskInfo() { string shellCode = string.Empty; string linerCode = string.Empty; string taskCode = string.Empty; string executePlanCode = string.Empty; int iFlag = 0; completedTasks = 0; //获取待执行的出库任务下发至PLC,并将任务状态改为执行中 var taskInfoList = GetAwaitSendTask(); if (taskInfoList.Count > 0) { taskAmount = taskInfoList.Count; //下发的任务数量,默认2(箱壳、内胆),箱壳、内胆均执行完成后才会释放信号量 foreach (var item in taskInfoList) { taskCode = item.taskCode; executePlanCode = item.planCode; if (item.storeCode == appConfig.shellStoreCode) { if (taskHandleBusiness.SendShellTask_OutStore(item)) { PrintLogInfoMessage($"下发箱壳出库任务:{item.taskCode};仓库{item.storeCode};货道:{item.spaceCode};等待PLC执行反馈"); item.taskStatus = 2; iFlag++; } else { PrintLogInfoMessage($"箱壳出库任务:{item.taskCode};下发失败,请排除PLC连接"); continue; } shellCode = item.materialCode; } else if (item.storeCode == appConfig.linerStoreCode) { if (taskHandleBusiness.SendLinerTask_OutStore(item)) { PrintLogInfoMessage($"下发内胆出库任务:{item.taskCode};仓库{item.storeCode};货道:{item.spaceCode};等待PLC执行反馈"); item.taskStatus = 2; iFlag++; } else { PrintLogInfoMessage($"内胆出库任务:{item.taskCode};下发失败,请排除PLC连接"); continue; } linerCode = item.materialCode; } _taskInfoService.UpdateTaskInfo(item); RefreshScanMateriaCodeEvent?.Invoke(item.materialCode, item.materialType, item.spaceName, item.storeCode); } if (iFlag == taskInfoList.Count) { //if (semaphore.Wait(TimeSpan.FromSeconds(20))) //{ // // 收到反馈 // PrintLogInfoMessage("收到反馈,继续执行"); //} //else //{ // PrintLogInfoMessage("超时未反馈"); //} semaphore.Wait(); //一直堵塞直到信号量释放 PrintLogInfoMessage($"出库任务:{taskCode};执行完成,绑定箱壳条码:{shellCode};内胆条码:{linerCode}"); UpdatePlanInfo(executePlanCode); RefreshStoreStockEvent?.Invoke(); } } else { PrintLogInfoMessage("未获取到需要下发的出库任务"); } Thread.Sleep(3000); } /// /// 获取待执行的出库任务 /// /// private List GetAwaitSendTask() { List taskInfos = new List(); try { RealTaskInfo shellTaskInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.shellStoreCode, 2); if (shellTaskInfo != null) { taskInfos.Add(shellTaskInfo); //获取与箱壳任务匹配的内胆任务 RealTaskInfo linerTaskInfo = _taskInfoService.GetTaskInfoByTaskCode(shellTaskInfo.taskCode, appConfig.linerStoreCode); if (linerTaskInfo != null) taskInfos.Add(linerTaskInfo); } else { RealTaskInfo linerInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.linerStoreCode, 2); if (linerInfo != null) taskInfos.Add(linerInfo); } //if(taskInfos.Count > 0) //{ // taskInfos.ForEach(x => x.taskStatus = 2); // _taskInfoService.UpdateRangeTaskInfo(taskInfos); //} } catch (Exception ex) { PrintLogErrorMessage("获取待执行的出库任务异常", ex); } return taskInfos; } /// /// PLC任务执行反馈 /// /// /// private void TaskFeedback(string storeCode, string taskCode) { if (storeCode == appConfig.shellStoreCode) { ShellTaskFeedback(taskCode); } else { LinerTaskFeedback(taskCode); } } /// /// 箱壳执行反馈 /// private void ShellTaskFeedback(string taskCode) { Interlocked.Increment(ref completedTasks); CheckCompletedTasks(); PrintLogInfoMessage("箱壳执行完成,自动释放信号量"); OutStoreFinish(taskCode, appConfig.shellStoreCode); } /// /// 内胆执行反馈 /// private void LinerTaskFeedback(string taskCode) { Interlocked.Increment(ref completedTasks); CheckCompletedTasks(); PrintLogInfoMessage("内胆执行完成,自动释放信号量"); OutStoreFinish(taskCode, appConfig.linerStoreCode); } /// /// 信号量释放,根据任务完成数量,执行完成后进行释放 /// private void CheckCompletedTasks() { if (completedTasks == taskAmount) { // 释放信号量 semaphore.Release(); } } #endregion /// /// 出库完成 /// /// /// /// private void OutStoreFinish(string taskCode, string storeCode) { try { var taskInfo = _taskInfoService.GetTaskInfoByTaskCode(taskCode, storeCode); if (taskInfo != null) { var spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(taskInfo.storeCode, taskInfo.spaceCode); if (spaceInfo != null) { //读取PLC获取货道信息:存放数量、在途数量 spaceInfo.spaceStock -= 1; spaceInfo.outRouteAmount -= 1; #region Add By wenjy 2023-10-30 13:44:00 通过PLC获取货道信息 var item = taskHandleBusiness.ReadSpaceInfoByPlc(spaceInfo); spaceInfo.spaceStock = item.spaceStock; spaceInfo.onRouteAmount = item.onRouteAmount; spaceInfo.spaceStatus = item.spaceStatus; #endregion if (spaceInfo.spaceStock == 0) { spaceInfo.materialType = string.Empty; } _spaceInfoService.UpdateSpaceInfo(spaceInfo); #region 添加出库记录 RecordOutstore recordOutstore = new RecordOutstore(); recordOutstore.storeCode = taskInfo.storeCode; recordOutstore.spaceCode = taskInfo.spaceCode; recordOutstore.materialCode = taskInfo.materialCode; recordOutstore.materialType = taskInfo.materialType; recordOutstore.materialName = GetMaterialName(taskInfo.materialType); recordOutstore.outStoreAmount = 1; recordOutstore.outStoreTime = DateTime.Now; _recordOutStoreService.InsertReocrdOutStoreService(recordOutstore); #endregion } //清除任务信息 _taskInfoService.DeleteTaskInfo(taskCode, storeCode); _spaceDetailService.DeleteSpaceDetailByMaterialCode(taskInfo.materialCode); //刷新界面 RefreshScanMateriaCodeEvent?.Invoke(string.Empty, string.Empty, string.Empty, taskInfo.storeCode); } } catch (Exception ex) { PrintLogErrorMessage("出库完成逻辑处理异常", ex); } } /// /// 更新计划信息 /// /// private void UpdatePlanInfo(string planCode) { try { var executeInfo = _executePlanInfoService.GetExecutePlanInfoByPlanCode(planCode); if (executeInfo != null) { executeInfo.completeAmount += 1; if (executeInfo.completeAmount == executeInfo.planAmount) { executeInfo.executeStatus = 3; } _executePlanInfoService.UpdateExecutePlanInfo(executeInfo); var productInfo = _productPlanInfoService.GetProductPlanByPlanCode(executeInfo.productPlanCode); if(productInfo != null) { productInfo.completeAmount += 1; if (productInfo.completeAmount == productInfo.planAmount) { productInfo.endTime = DateTime.Now; } _productPlanInfoService.UpdateProductPlanInfo(productInfo); } #region 添加完成记录 RecordProductfinish productfinish = new RecordProductfinish(); productfinish.planCode = executeInfo.executePlanCode; productfinish.productlineCode = appConfig.stationCode; productfinish.materialCode = executeInfo.materialCode; productfinish.completeAmount = 1; //目前一个箱体一个任务下发给plc productfinish.recordTime = DateTime.Now; _recordProductfinishService.InsertRecordProductfinish(productfinish); #endregion } RefreshAssemblyPlanInitEvent?.Invoke(); } catch(Exception ex) { PrintLogErrorMessage("计划信息更新异常", ex); } } /// /// 获取出库任务 /// /// public List GetOutStoreTask() { var taskInfos = _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.shellStoreCode, appConfig.linerStoreCode }, appConfig.outstoreTaskType); return taskInfos; } /// /// 通过任务编号删除任务 /// /// 任务删除后是否需要还原库存,如果出库完成后减少库存则不需要 /// /// /// /// public bool DeleteTaskInfoByTaskCode(string taskCode) { bool result = false; var info = _taskInfoService.GetTaskInfosByTaskCode(taskCode); if(info != null) { foreach(var taskInfo in info) { if(taskInfo.taskStatus == 2) { PrintLogInfoMessage("任务正在执行中不运行删除"); continue; } result = _taskInfoService.DeleteTaskInfoById(taskInfo.objId); if (result) { var spaceDetailInfo =_spaceDetailService.GetSpaceDetailByMaterialCode(taskInfo.materialCode); if(spaceDetailInfo != null) { spaceDetailInfo.isFlag = 0; _spaceDetailService.UpdateSpaceDetail(spaceDetailInfo); } } } } return result; } /// /// 根据货道手动出一个 /// /// /// /// public bool OutOnlyOneBySpaceCode(string storeCode, string spaceCode) { bool result = false; try { BaseSpaceInfo spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(storeCode, spaceCode); if (spaceInfo.spaceStock > 0) { result = this.CreateOutStoreTask(spaceInfo, System.Guid.NewGuid().ToString("N"), DateTime.Now.ToString("HH:mm:ss"), 1); } else { PrintLogInfoMessage($"仓库:{storeCode};货道:{spaceCode};出一个失败:库存不足"); } } catch (Exception ex) { logHelper.Error("根据货道出一个异常", ex); } return result; } /// /// 日志输出,界面刷新同时记录文件 /// /// private void PrintLogInfoMessage(string message) { RefreshLogMessageEvent?.Invoke(message); logHelper.Info(message); } /// /// 异常日志输出 /// /// /// private void PrintLogErrorMessage(string message, Exception ex = null) { RefreshLogMessageEvent?.Invoke(message); logHelper.Error(message, ex); } /// /// 手动释放信号量 /// /// private void GetAllRelese(Semaphore sph) { bool res = sph.WaitOne(1, false); if (res) { GetAllRelese(sph); } } /// /// 通过BOM获取物料名称 /// /// /// public string GetMaterialName(string materialType) { string materialName = string.Empty; var info = _bomInfoService.GetBomInfoByMaterialCode(materialType); if (info != null) { materialName = info.materialName; } return materialName; } /// /// 通过PLC读取货道信息(在库数量、货道状态) /// /// /// /// private BaseSpaceInfo GetSpaceInfoByMaterialType(string storeCode, string materialType) { BaseSpaceInfo result = null; try { List info = _spaceInfoService.GetBaseSpaceInfosByMaterialType(storeCode, materialType); if (info != null) { if (info.Count > 0) { foreach (BaseSpaceInfo item in info) { var spaceInfo = taskHandleBusiness.ReadSpaceInfoByPlc(item); item.spaceStock = spaceInfo.spaceStock; item.onRouteAmount = spaceInfo.onRouteAmount; item.spaceStatus = spaceInfo.spaceStatus; } result = info.Where(x => x.spaceStatus == 1 && x.spaceStock > 0).OrderBy(x => x.spaceStock).OrderBy(x => x.spaceCode).First(); } } } catch (Exception ex) { PrintLogErrorMessage("货道信息读取异常", ex); } return result; } } }