using Aucma.Scada.HikRobot; using Aucma.Scada.Model.domain; using HighWayIot.Config; using HighWayIot.Log4net; using HighWayIot.Repository.service; using System; using System.Collections.Generic; using System.Linq; using System.Runtime.InteropServices; using System.Threading; using System.Threading.Tasks; using static Aucma.Scada.Business.InStoreTaskHandle; namespace Aucma.Scada.Business { /// /// 入库业务逻辑 /// public sealed class InStoreBusiness { #region 单例实现 private static readonly Lazy lazy = new Lazy(() => new InStoreBusiness()); public static InStoreBusiness Instance { get { return lazy.Value; } } #endregion #region 对象引用 private LogHelper logHelper = LogHelper.Instance; private AppConfig appConfig = AppConfig.Instance; private RegisterServices registerServices = RegisterServices.Instance; private InStoreTaskHandle taskHandle = InStoreTaskHandle.Instance; private GrabImage grabImage = GrabImage.Instance; #endregion #region 接口引用 /// /// 货道信息 /// private IBaseSpaceInfoService _spaceInfoService; /// /// 实时任务 /// private IRealTaskInfoService _taskInfoService; private IBaseSpaceDetailService _baseSpaceDetailService; private IBaseBomInfoService _baseBomInfoService; private IRecordInStoreService _recordInStore; #endregion #region 委托事件 /// /// 初始化入库任务 /// /// public delegate void RefreshInStoreTask(RealTaskInfo taskInfos, bool isFinsih = false); public event RefreshInStoreTask RefreshInStoreTaskEvent; /// /// 扫码信息刷新 /// /// /// /// /// public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string materialType); public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent; /// /// 日志信息刷新 /// /// public delegate void RefreshLogMessage(string message); public event RefreshLogMessage RefreshLogMessageEvent; #endregion private InStoreBusiness() { _spaceInfoService = registerServices.GetService(); _taskInfoService = registerServices.GetService(); _baseSpaceDetailService = registerServices.GetService(); _baseBomInfoService = registerServices.GetService(); _recordInStore = registerServices.GetService(); taskHandle.InStoreFinsihEvent += TaskFeedback; grabImage.RefreshMaterialCodeStrEvent += InStore; grabImage.RefreshLogMessageEvent += PrintLogInfoMessage; StartPassDown(); //Task.Run(() => //{ // Thread.Sleep(6000); // for (int i = 1; i < 2; i++) // { // //InStore(appConfig.shellStoreCode, "B2360000078110300" + i.ToString().PadLeft(2, '0')); // //Thread.Sleep(1000); // //InStore(appConfig.linerStoreCode, "L2360000078810240" + i.ToString().PadLeft(2, '0')); // //Thread.Sleep(1000); // } //}); } /// /// 入库 /// /// /// private void InStore(string storeCode, string materialCode) { try { PrintLogInfoMessage($"扫码成功,物料码:{materialCode}"); string materialType = SubStringMaterialCode(materialCode); #region Delete By wenjy 2023-10-30 11:41:00 取消通过数据库获取货道数量、在途量,改为实时读取PLC数据 //var spaceInfo = _spaceInfoService.InStoreGetSpaceInfoByMaterialType(storeCode, materialType); #endregion var spaceInfo = GetSpaceInfoByMaterialType(storeCode, materialType); if (spaceInfo != null) { PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}"); RefreshScanMateriaCodeEvent?.Invoke(materialCode, GetMaterialName(materialType), spaceInfo.spaceName, storeCode); //刷新界面扫码信息 var result = CreateInStoreTask(spaceInfo, materialCode); //创建入库任务 if (result) { spaceInfo.onRouteAmount += 1; _spaceInfoService.UpdateSpaceInfo(spaceInfo); } } else { //报警停线 PrintLogInfoMessage($"物料码:{materialCode};未匹配到可用货道"); } } catch (Exception ex) { PrintLogErrorMessage("入库业务异常", ex); } } /// /// 创建入库任务 /// /// private bool CreateInStoreTask(BaseSpaceInfo spaceInfo, string materialCode) { bool result = false; #region 任务赋值 RealTaskInfo realTaskInfo = new RealTaskInfo(); realTaskInfo.taskType = 1; realTaskInfo.taskCode = System.Guid.NewGuid().ToString("N").Substring(0, 6); realTaskInfo.storeCode = spaceInfo.storeCode; realTaskInfo.spaceCode = spaceInfo.spaceCode; realTaskInfo.materialType = spaceInfo.materialType; realTaskInfo.materialCode = materialCode; realTaskInfo.planAmount = 1; realTaskInfo.taskStatus = 1; realTaskInfo.createTime = DateTime.Now; #endregion result = _taskInfoService.AddTaskInfo(realTaskInfo); if (result) { PrintLogInfoMessage("入库任务创建成功"); RefreshInStoreTaskEvent?.Invoke(realTaskInfo); result = true; } else { PrintLogInfoMessage("入库任务创建失败"); } return result; } #region 轮询获取入库任务下发至PLC,等待PLC执行反馈,完成后再次下发 private SemaphoreSlim shellSemaphore = new SemaphoreSlim(0); private SemaphoreSlim linerSemaphore = new SemaphoreSlim(0); private void StartPassDown() { Task.Run(() => { Thread.Sleep(5000); while (true) { PassDownShellTask(); Thread.Sleep(1000); } }); Task.Run(() => { Thread.Sleep(5000); while (true) { PassDownLinerTask(); Thread.Sleep(1000); } }); } /// /// 依次获取箱壳任务队列进行下发 /// /// /// private void PassDownShellTask() { RealTaskInfo taskInfo = GetAwaitSendTask(appConfig.shellStoreCode); if (taskInfo != null) { PrintLogInfoMessage($"下发箱壳入库任务:{taskInfo.taskCode};仓库{taskInfo.storeCode};货道:{taskInfo.spaceCode}"); //taskHandle.SendShellTask_InStore(taskInfo); if (taskHandle.SendShellTask_InStore(taskInfo)) { PrintLogInfoMessage($"箱壳入库任务:{taskInfo.taskCode};下发成功,等待PLC执行反馈"); taskInfo.taskStatus = 2; _taskInfoService.UpdateTaskInfo(taskInfo); RefreshInStoreTaskEvent?.Invoke(taskInfo); //if (shellSemaphore.Wait(TimeSpan.FromSeconds(20))) //{ // // 收到反馈 // PrintLogInfoMessage("收到反馈,继续执行"); //} //else //{ // PrintLogInfoMessage("超时未反馈"); //} shellSemaphore.Wait(); //一直堵塞直到信号量释放 PrintLogInfoMessage($"箱壳入库任务:{taskInfo.taskCode};执行完成"); RefreshInStoreTaskEvent?.Invoke(taskInfo,true); } else { PrintLogInfoMessage($"箱壳入库任务:{taskInfo.taskCode};下发失败,请排除PLC连接"); } } else { PrintLogInfoMessage("未获取到需要下发的箱壳入库任务"); } Thread.Sleep(3000); } /// /// 依次获取内胆任务队列进行下发 /// private void PassDownLinerTask() { RealTaskInfo taskInfo = GetAwaitSendTask(appConfig.linerStoreCode); if (taskInfo != null) { PrintLogInfoMessage($"下发内胆入库任务:{taskInfo.taskCode};仓库{taskInfo.storeCode};货道:{taskInfo.spaceCode}"); if (taskHandle.SendLinerTask_InStore(taskInfo)) { PrintLogInfoMessage($"内胆入库任务:{taskInfo.taskCode};下发成功,等待PLC执行反馈"); taskInfo.taskStatus = 2; _taskInfoService.UpdateTaskInfo(taskInfo); RefreshInStoreTaskEvent?.Invoke(taskInfo); //if (shellSemaphore.Wait(TimeSpan.FromSeconds(20))) //{ // // 收到反馈 // PrintLogInfoMessage("收到反馈,继续执行"); //} //else //{ // PrintLogInfoMessage("超时未反馈"); //} linerSemaphore.Wait(); //一直堵塞直到信号量释放 PrintLogInfoMessage($"内胆入库任务:{taskInfo.taskCode};执行完成"); RefreshInStoreTaskEvent?.Invoke(taskInfo,true); } else { PrintLogInfoMessage($"内胆入库任务:{taskInfo.taskCode};下发失败,请排除PLC连接"); } } else { PrintLogInfoMessage("未获取到需要下发的内胆入库任务"); } Thread.Sleep(3000); } /// /// 获取待执行的入库任务 /// /// /// private RealTaskInfo GetAwaitSendTask(string storeCode) { RealTaskInfo taskInfo = null; try { taskInfo = _taskInfoService.GetTaskInfoByStoreCode(storeCode, 1); } catch (Exception ex) { PrintLogErrorMessage("获取待执行的入库任务异常", ex); } return taskInfo; } private void TaskFeedback(string storeCode,string taskCode) { if(storeCode == appConfig.shellStoreCode) { ShellTaskFeedback(taskCode); } else { LinerTaskFeedback(taskCode); } } /// /// 箱壳执行反馈 /// private void ShellTaskFeedback(string taskCode) { PrintLogInfoMessage("箱壳执行完成,自动释放信号量"); InStoreFinish(taskCode, appConfig.shellStoreCode); shellSemaphore.Release(); } /// /// 内胆执行反馈 /// private void LinerTaskFeedback(string taskCode) { PrintLogInfoMessage("内胆执行完成,自动释放信号量"); InStoreFinish(taskCode, appConfig.linerStoreCode); linerSemaphore.Release(); } #endregion /// /// 入库完成 /// /// /// /// private void InStoreFinish(string taskCode, string storeCode) { try { var taskInfo = _taskInfoService.GetTaskInfoByTaskCode(taskCode, storeCode); if (taskInfo != null) { var spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(taskInfo.storeCode, taskInfo.spaceCode); if (spaceInfo != null) { //读取PLC获取货道信息:存放数量、在途数量, //实际应用改为读取PLC库存信息 spaceInfo.materialType = taskInfo.materialType; spaceInfo.spaceStock = spaceInfo.spaceStock + 1; spaceInfo.onRouteAmount -= 1; _spaceInfoService.UpdateSpaceInfo(spaceInfo); #region 添加货道明细 BaseSpaceDetail spaceDetail = new BaseSpaceDetail(); spaceDetail.materialType = taskInfo.materialType; spaceDetail.materialCode = taskInfo.materialCode; spaceDetail.materialName = GetMaterialName(taskInfo.materialType); spaceDetail.storeCode = spaceInfo.storeCode; spaceDetail.spaceCode = spaceInfo.spaceCode; spaceDetail.materialAmount = 1; _baseSpaceDetailService.InsertSpaceDetail(spaceDetail); #endregion #region 添加入库任务 RecordInstore recordInstore = new RecordInstore(); recordInstore.storeCode = taskInfo.storeCode; recordInstore.spaceCode = taskInfo.spaceCode; recordInstore.materialCode = taskInfo.materialCode; recordInstore.materialType = taskInfo.materialType; recordInstore.materialName = GetMaterialName(taskInfo.materialType); recordInstore.inStoreAmount = 1; recordInstore.inStoreTime = DateTime.Now; recordInstore.barcodeCode = taskInfo.materialCode; _recordInStore.InsertRecordInStore(recordInstore); #endregion } //清除任务信息 _taskInfoService.DeleteTaskInfo(taskCode, storeCode); } } catch (Exception ex) { PrintLogErrorMessage("入库完成逻辑处理异常", ex); } } /// /// 日志输出,界面刷新同时记录文件 /// /// private void PrintLogInfoMessage(string message) { RefreshLogMessageEvent?.Invoke(message); logHelper.Info(message); } /// /// 异常日志输出 /// /// /// private void PrintLogErrorMessage(string message, Exception ex = null) { RefreshLogMessageEvent?.Invoke(message); logHelper.Error(message, ex); } /// /// 截取条码 /// /// /// private string SubStringMaterialCode(string materialCode) { string result = string.Empty; if (!string.IsNullOrEmpty(materialCode)) { result = materialCode.Substring(2, 10); } return result; } public List GetInStoreTask() { return _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.shellStoreCode,appConfig.linerStoreCode }, 1); } /// /// 通过BOM获取物料名称 /// /// /// public string GetMaterialName(string materialType) { string materialName = string.Empty; var info = _baseBomInfoService.GetBomInfoByMaterialCode(materialType); if(info != null) { materialName = info.materialName; } return materialName; } /// /// 获取仓库物料库存 /// /// public List GetMaterialStock() { return _spaceInfoService.GetMaterialStock(appConfig.shellStoreCode, appConfig.linerStoreCode); } /// /// 通过PLC读取货道信息(在途数量、在库数量、货道状态) /// /// /// /// private BaseSpaceInfo GetSpaceInfoByMaterialType(string storeCode,string materialType) { BaseSpaceInfo result = null; try { List info = _spaceInfoService.GetBaseSpaceInfosByMaterialType(storeCode, materialType); if (info != null) { if (info.Count > 0) { foreach (BaseSpaceInfo item in info) { var spaceInfo = taskHandle.ReadSpaceInfoByPlc(item); item.spaceStock = spaceInfo.spaceStock; item.onRouteAmount = spaceInfo.onRouteAmount; item.spaceStatus = spaceInfo.spaceStatus; } result = info.Where(x=>x.spaceStatus == 1 && x.spaceCapacity > 0 ? x.spaceCapacity > (x.spaceStock + x.onRouteAmount) : 1 == 1).OrderByDescending(x => x.spaceStock).OrderBy(x=>x.spaceCode).First(); } } }catch (Exception ex) { PrintLogErrorMessage("货道信息读取异常", ex); } return result; } } }