using Aucma.Core.Scanner; using Aucma.Scada.HikRobot; using Aucma.Scada.Model.domain; using HighWayIot.Common; using HighWayIot.Config; using HighWayIot.Log4net; using HighWayIot.Repository.service; using System; using System.Collections.Generic; using System.Linq; using System.Runtime.InteropServices; using System.Threading; using System.Threading.Tasks; using static Aucma.Scada.Business.InStoreTaskHandle; namespace Aucma.Scada.Business { /// /// 入库业务逻辑 /// public sealed class InStoreBusiness { #region 单例实现 private static readonly Lazy lazy = new Lazy(() => new InStoreBusiness()); public static InStoreBusiness Instance { get { return lazy.Value; } } #endregion #region 对象引用 private LogHelper logHelper = LogHelper.Instance; private AppConfig appConfig = AppConfig.Instance; private RegisterServices registerServices = RegisterServices.Instance; private InStoreTaskHandle taskHandle = InStoreTaskHandle.Instance; #endregion #region 接口引用 /// /// 货道信息 /// private IBaseSpaceInfoService _spaceInfoService; /// /// 实时任务 /// private IRealTaskInfoService _taskInfoService; private IBaseSpaceDetailService _baseSpaceDetailService; private IBaseBomInfoService _baseBomInfoService; private IRecordInStoreService _recordInStore; private IPrintBarCodeServices _printBarCodeServices; // 过点数据表 private IMaterialCompletionServices _iMaterialCompletionServices; private IProductPlanInfoService _productPlanInfoServices; #endregion #region 委托事件 /// /// 初始化入库任务 /// /// public delegate void RefreshInStoreTask(RealTaskInfo taskInfos, bool isFinsih = false); public event RefreshInStoreTask RefreshInStoreTaskEvent; /// /// 扫码信息刷新 /// /// /// /// /// public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string materialType); public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent; /// /// 日志信息刷新 /// /// public delegate void RefreshLogMessage(string message); public event RefreshLogMessage RefreshLogMessageEvent; #endregion #region 变量定义 private int shellNoReadFlag = 0; private int linerNoReadFlag = 0; #endregion private InStoreBusiness() { _spaceInfoService = registerServices.GetService(); _taskInfoService = registerServices.GetService(); _baseSpaceDetailService = registerServices.GetService(); _baseBomInfoService = registerServices.GetService(); _recordInStore = registerServices.GetService(); _printBarCodeServices = registerServices.GetService(); _productPlanInfoServices = registerServices.GetService(); _iMaterialCompletionServices = registerServices.GetService(); // taskHandle.InStoreFinsihEvent += InStoreFinish; taskHandle.InStoreAnswerEvent += InStoreAnswer; MvCodeHelper.MessageNoReadEvent += MessageNoRead; MvCodeHelper.RefreshMaterialCodeStrEvent += InStore; MvCodeHelper.RefreshLogMessageEvent += PrintLogInfoMessage; StartPassDown(); //Task.Run(() => //{ // Thread.Sleep(5000); // InStore("B24031383025017990002", appConfig.shellHikRobotIp); //}); } /// /// 扫码器通知有货物但是没扫上条码 /// private void MessageNoRead(string storeCode) { if (storeCode == appConfig.shellStoreCode) { shellNoReadFlag = 1; // 刷新界面提示信息 PrintLogInfoMessage("箱壳扫码器未扫上条码"); } else { linerNoReadFlag = 1; PrintLogInfoMessage("内胆扫码器未扫上条码"); } } /// /// 入库 /// /// /// private void InStore(string materialCode, string scannerIp) { try { string storeCode = string.Empty; if (appConfig.shellHikRobotIp.Equals(scannerIp)) { storeCode = appConfig.shellStoreCode; } else { storeCode = appConfig.linerStoreCode; } if (materialCode == "1111111111111111111111") { PrintLogInfoMessage("空板经过:" + storeCode); } else { PrintLogInfoMessage($"扫码成功,物料码:{materialCode}"); } string materialType = SubStringMaterialCode(materialCode); #region Delete By wenjy 2023-10-30 11:41:00 取消通过数据库获取货道数量、在途量,改为通过PLC获取货道信息 //var spaceInfo = _spaceInfoService.InStoreGetSpaceInfoByMaterialType(storeCode, materialType); #endregion var spaceInfo = GetSpaceInfoByMaterialType(storeCode, materialType); if (spaceInfo != null) { PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}"); if (materialType == "1111111111") { // 空板只有在空白货道的时候占据货道,否则只入不占据货道 if (string.IsNullOrEmpty(spaceInfo.materialType)) { spaceInfo.materialType = materialType; } } else { spaceInfo.materialType = materialType; spaceInfo.typeNameA = GetMaterialName(materialType); } RefreshScanMateriaCodeEvent?.Invoke(materialCode, GetMaterialName(materialType), spaceInfo.spaceName, storeCode); //刷新界面扫码信息 var result = CreateInStoreTask(spaceInfo, materialCode); //创建入库任务 if (result) { #region 2023-12-15 更新过点数据,插入记录到MATERIAL_COMPLETION表 //PrintBarCode print =_printBarCodeServices.query(materialCode); //string planCode = _productPlanInfoServices.GetPlanCode(print.OrderCode, appConfig.stationCode); //MaterialCompletion completion = new MaterialCompletion(); //completion.OrderCode = print.OrderCode; //completion.MaterialBarcode = materialCode; //completion.MaterialCode = print.MaterialCode; //completion.MaterialName = print.MaterialName; //completion.StationName = appConfig.stationCode; //completion.CompleteDate = DateTime.Now; //completion.planCode = planCode; //_iMaterialCompletionServices.Add(completion); #endregion //spaceInfo.onRouteAmount += 1; //通过PLC获取货道信息(在库、在途数量)时不需要修改在途数量 Console.WriteLine(JsonChange.Instance.ModeToJson(spaceInfo)); _spaceInfoService.UpdateSpaceInfo(spaceInfo); } } else { //报警停线 PrintLogInfoMessage($"物料码:{materialCode};未匹配到可用货道"); } } catch (Exception ex) { PrintLogErrorMessage("入库业务异常", ex); } } /// /// 创建入库任务 /// /// private bool CreateInStoreTask(BaseSpaceInfo spaceInfo, string materialCode) { bool result = false; #region 任务赋值 RealTaskInfo realTaskInfo = new RealTaskInfo(); realTaskInfo.taskType = 1; realTaskInfo.taskCode = System.Guid.NewGuid().ToString("N").Substring(0, 6); realTaskInfo.storeCode = spaceInfo.storeCode; realTaskInfo.spaceCode = spaceInfo.spaceCode; realTaskInfo.materialType = spaceInfo.materialType; realTaskInfo.materialCode = materialCode; realTaskInfo.planAmount = 1; realTaskInfo.taskStatus = 1; realTaskInfo.createTime = DateTime.Now; #endregion result = _taskInfoService.AddTaskInfo(realTaskInfo); if (result) { PrintLogInfoMessage("入库任务创建成功"); RefreshInStoreTaskEvent?.Invoke(realTaskInfo); result = true; } else { PrintLogInfoMessage("入库任务创建失败"); } return result; } #region 轮询获取入库任务下发至PLC,等待PLC执行反馈,完成后再次下发 private SemaphoreSlim shellSemaphore = new SemaphoreSlim(0); private SemaphoreSlim linerSemaphore = new SemaphoreSlim(0); /// /// 任务下发 /// private void StartPassDown() { Task.Run(() => { while (true) { PassDownShellTask(); Thread.Sleep(2000); } }); Task.Run(() => { while (true) { PassDownLinerTask(); Thread.Sleep(2000); } }); } /// /// 依次获取箱壳任务队列进行下发 /// /// /// private void PassDownShellTask() { try { RealTaskInfo taskInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.shellStoreCode, appConfig.instoreTaskType); if (taskInfo != null) { shellNoReadFlag = 1; int result = taskHandle.SendShellTask_InStore(taskInfo); if (result == 1) { PrintLogInfoMessage($"箱壳入库任务:{taskInfo.taskCode};下发成功,等待PLC执行反馈"); shellSemaphore.Wait(); //一直堵塞直到信号量释放 shellNoReadFlag = 0; PrintLogInfoMessage($"箱壳入库任务:{taskInfo.taskCode};开始执行"); taskInfo.taskStatus = 2; _taskInfoService.UpdateTaskInfo(taskInfo); RefreshInStoreTaskEvent?.Invoke(taskInfo); } else if (result == 2) { PrintLogInfoMessage("箱壳入库任务下发失败,PLC接收任务未就绪"); } else { PrintLogInfoMessage($"箱壳入库任务:{taskInfo.taskCode};下发失败,请排除PLC连接"); } } //else //{ // 没有任务且没有noRead条件下,读plc判断是否有空板 // if (shellNoReadFlag == 0) // { // if (taskHandle.ReadShellAnswer()==1) // { // Console.WriteLine("应答字1,当空板处理"); // // 空板入库处理 所有空板默认箱体码1111111111111111111111 // InStore("1111111111111111111111", appConfig.shellHikRobotIp); // } // } //} } catch (Exception ex) { PrintLogErrorMessage("依次获取箱壳任务队列进行下发逻辑异常", ex); } } /// /// 依次获取内胆任务队列进行下发 /// private void PassDownLinerTask() { try { lock (string.Empty) { RealTaskInfo taskInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.linerStoreCode, appConfig.instoreTaskType); if (taskInfo != null) { linerNoReadFlag = 1; int result = taskHandle.SendLinerTask_InStore(taskInfo); if (result == 1) { PrintLogInfoMessage($"内胆入库任务:{taskInfo.taskCode};下发成功,等待PLC执行反馈"); linerSemaphore.Wait(); //一直堵塞直到信号量释放 linerNoReadFlag = 0; PrintLogInfoMessage($"内胆入库任务:{taskInfo.taskCode};开始执行"); taskInfo.taskStatus = 2; _taskInfoService.UpdateTaskInfo(taskInfo); RefreshInStoreTaskEvent?.Invoke(taskInfo); } else if (result == 2) { // PrintLogInfoMessage("内胆入库任务下发失败,PLC接收任务未就绪"); } else { PrintLogInfoMessage($"内胆入库任务:{taskInfo.taskCode};下发失败,请排除PLC连接"); } } //else //{ // // 没有任务且没有noRead条件下,读plc判断是否有空板 // if (linerNoReadFlag == 0) // { // if (taskHandle.ReadLinerAnswer() == 1) // { // // 空板入库处理 所有空板默认箱体码1111111111111111111111 // InStore("1111111111111111111111", appConfig.linerHikRobotIp); // } // } //} } } catch (Exception ex) { PrintLogErrorMessage("依次获取内胆任务队列进行下发逻辑异常", ex); } } #endregion /// /// 入库应答,PLC收到入库任务后进行应答 /// /// /// private void InStoreAnswer(string storeCode, string taskCode) { if (storeCode == appConfig.shellStoreCode) { PrintLogInfoMessage("箱壳应答成功,自动释放信号量,进行下发新任务"); shellSemaphore.Release(); } else { PrintLogInfoMessage("内胆应答成功,自动释放信号量,进行下发新任务"); linerSemaphore.Release(); } // 入库完成 InStoreFinish(storeCode, taskCode); } /// /// 入库完成 /// /// /// private void InStoreFinish(string storeCode, string taskCode) { if (storeCode == appConfig.shellStoreCode) { PrintLogInfoMessage($"箱壳任务:{taskCode};执行完成"); InStoreFinishHandle(taskCode, appConfig.shellStoreCode); } else { PrintLogInfoMessage($"内胆任务:{taskCode};执行完成"); InStoreFinishHandle(taskCode, appConfig.linerStoreCode); } } /// /// 入库完成逻辑处理 /// /// /// /// private void InStoreFinishHandle(string taskCode, string storeCode) { try { var taskInfo = _taskInfoService.GetTaskInfoByTaskCode(taskCode, storeCode); if (taskInfo != null) { var spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(taskInfo.storeCode, taskInfo.spaceCode); if (spaceInfo != null) { // taskHandle.WritePlc(spaceInfo.storeCode, spaceInfo.spaceCode, true); // spaceInfo.spaceStock = spaceInfo.spaceStock + 1; // spaceInfo.onRouteAmount -= 1; //读取PLC获取货道信息:存放数量、在途数量, #region Add By wenjy 2023-10-30 13:44:00 通过PLC获取货道信息 // var item = taskHandle.ReadSpaceInfoByPlc(spaceInfo); // spaceInfo.spaceStock = item.spaceStock; // spaceInfo.spaceStock = spaceInfo.spaceStock + 1; // spaceInfo.onRouteAmount = item.onRouteAmount; // spaceInfo.spaceStatus = item.spaceStatus; #endregion // _spaceInfoService.UpdateSpaceInfo(spaceInfo); #region 添加货道明细 BaseSpaceDetail spaceDetail = new BaseSpaceDetail(); spaceDetail.materialType = taskInfo.materialType; spaceDetail.materialCode = taskInfo.materialCode; spaceDetail.materialName = GetMaterialName(taskInfo.materialType); spaceDetail.storeCode = spaceInfo.storeCode; spaceDetail.spaceCode = spaceInfo.spaceCode; spaceDetail.materialAmount = 1; spaceDetail.createTime = DateTime.Now; spaceDetail.detailCode = System.Guid.NewGuid().ToString("N").Substring(0, 10); _baseSpaceDetailService.InsertSpaceDetail(spaceDetail); #endregion #region 添加入库记录 RecordInstore recordInstore = new RecordInstore(); recordInstore.storeCode = taskInfo.storeCode; recordInstore.spaceCode = taskInfo.spaceCode; recordInstore.materialCode = taskInfo.materialCode; recordInstore.materialType = taskInfo.materialType; recordInstore.materialName = GetMaterialName(taskInfo.materialType); recordInstore.inStoreAmount = 1; recordInstore.inStoreTime = DateTime.Now; recordInstore.barcodeCode = taskInfo.materialCode; _recordInStore.InsertRecordInStore(recordInstore); #endregion } //清除任务信息 _taskInfoService.DeleteTaskInfo(taskCode, storeCode); } RefreshInStoreTaskEvent?.Invoke(taskInfo, true); } catch (Exception ex) { PrintLogErrorMessage("入库完成逻辑处理异常", ex); } } /// /// 截取条码 /// /// /// private string SubStringMaterialCode(string materialCode) { string result = string.Empty; if (!string.IsNullOrEmpty(materialCode)) { result = materialCode.Substring(7, 10); } return result; } /// /// 获取已创建的所有入库任务 /// /// public List GetInStoreTask() { return _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.shellStoreCode, appConfig.linerStoreCode }, appConfig.instoreTaskType); } /// /// 通过BOM获取物料名称 /// /// /// public string GetMaterialName(string materialType) { string materialName = string.Empty; var info = _baseBomInfoService.GetBomInfoByMaterialCode(materialType); if (info != null) { materialName = info.materialName; } if (materialType == "1111111111") { materialName = "空板"; } return materialName; } /// /// 获取仓库物料库存 /// /// public List GetStock() { List infos = _spaceInfoService.GetSpaceInfosByTwoStoreCode(appConfig.shellStoreCode, appConfig.linerStoreCode); return infos; } /// /// 获取仓库物料库存20240223弃用 /// /// public List GetMaterialStock() { return _spaceInfoService.GetMaterialStock(appConfig.shellStoreCode, appConfig.linerStoreCode); } #region 通过PLC读取货道信息:在库、在途、货道状态 /// /// 通过PLC读取货道信息(在途数量、在库数量、货道状态) /// /// /// /// private BaseSpaceInfo GetSpaceInfoByMaterialType(string storeCode, string materialType) { BaseSpaceInfo result = null; try { List info = _spaceInfoService.GetBaseSpaceInfosByMaterialType(storeCode, materialType); if (info != null) { if (info.Count > 0) { result = GetSpaceInfosByPlc(info); if (result == null) { var list = _spaceInfoService.GetEmptySpaceInfo(storeCode); result = GetSpaceInfosByPlc(list); } } } } catch (Exception ex) { PrintLogErrorMessage("货道信息读取异常", ex); } return result; } /// /// 读取PLC货道信息 /// /// /// private BaseSpaceInfo GetSpaceInfosByPlc(List info) { BaseSpaceInfo result = null; if (info != null) { if (info.Count > 0) { foreach (BaseSpaceInfo item in info) { var spaceInfo = taskHandle.ReadSpaceInfoByPlc(item); item.spaceStock = spaceInfo.spaceStock; item.onRouteAmount = spaceInfo.onRouteAmount; item.spaceStatus = spaceInfo.spaceStatus; PrintLogInfoMessage($"通过PLC读取货道信息,货道:{spaceInfo.spaceName};在库数量:{item.spaceStock};在途数量:{item.onRouteAmount};货道状态:{item.spaceStatus}"); } var list = info.Where(x => x.spaceStock > 0 ? x.spaceCapacity > (x.spaceStock + x.onRouteAmount) : 1 == 1 && x.spaceStatus == 1).ToList(); if (list.Count > 0) { result = list.OrderByDescending(x => x.spaceStock).First(); } } } return result; } #endregion #region 日志输出 /// /// 日志输出,界面刷新同时记录文件 /// /// private void PrintLogInfoMessage(string message) { RefreshLogMessageEvent?.Invoke(message); logHelper.Info(message); } /// /// 异常日志输出 /// /// /// private void PrintLogErrorMessage(string message, Exception ex = null) { RefreshLogMessageEvent?.Invoke(message); logHelper.Error(message, ex); } #endregion /// /// 截取两个逗号之间的字符串 /// /// /// static string GetSubstringBetweenCommas(string input) { // 找到第一个逗号的位置 int firstCommaIndex = input.IndexOf(','); if (firstCommaIndex != -1) { // 找到第二个逗号的位置 int secondCommaIndex = input.IndexOf(',', firstCommaIndex + 1); if (secondCommaIndex != -1) { // 使用Substring截取第一个逗号和第二个逗号之间的字符 return input.Substring(firstCommaIndex + 1, secondCommaIndex - firstCommaIndex - 1); } else { return null ; } } else { return null ; } } } }