using Aucma.Scada.Model.domain; using HighWayIot.Config; using HighWayIot.Log4net; using HighWayIot.Repository.service; using HighWayIot.TouchSocket; using System; using System.Collections.Generic; using System.Linq; using System.Threading; using System.Threading.Tasks; namespace Aucma.Scada.Business { /// /// 出库业务逻辑 /// public sealed class OutStoreBusiness { #region 单例实现 private static readonly Lazy lazy = new Lazy(() => new OutStoreBusiness()); public static OutStoreBusiness Instance { get { return lazy.Value; } } #endregion #region 对象引用 private LogHelper logHelper = LogHelper.Instance; private AppConfig appConfig = AppConfig.Instance; private RegisterServices registerServices = RegisterServices.Instance; private AssemblyPlanBusiness assemblyPlanBusiness = AssemblyPlanBusiness.Instance; private OutStoreTaskHandle taskHandleBusiness = OutStoreTaskHandle.Instance; private InStoreBusiness inStoreBusiness = InStoreBusiness.Instance; #endregion #region 接口引用 /// /// 货道信息 /// private IBaseSpaceInfoService _spaceInfoService; /// /// 实时任务 /// private IRealTaskInfoService _taskInfoService; /// /// BOM信息 /// private IBaseBomInfoService _bomInfoService; /// /// 货道明细 /// private IBaseSpaceDetailService _spaceDetailService; private IExecutePlanInfoService _executePlanInfoService; private IProductPlanInfoService _productPlanInfoService; private IRecordOutStoreService _recordOutStoreService; private IRecordProductfinishService _recordProductfinishService; private IPrintBarCodeServices _printBarCodeServices; // 过点数据表 private IMaterialCompletionServices _iMaterialCompletionServices; #endregion #region 委托事件 /// /// 初始化出库任务 /// /// public delegate void RefreshOutStoreTask(); public event RefreshOutStoreTask RefreshOutStoreTaskEvent; /// /// 扫码信息刷新 /// /// /// /// /// public delegate void RefreshScanMateriaCode(string materialCode, string materialName, string spaceName, string storeCode); public event RefreshScanMateriaCode RefreshScanMateriaCodeEvent; /// /// 日志信息刷新 /// /// public delegate void RefreshLogMessage(string message); public event RefreshLogMessage RefreshLogMessageEvent; public delegate void RefreshAssemblyPlanInit(); public event RefreshAssemblyPlanInit RefreshAssemblyPlanInitEvent; public delegate void RefreshStoreStock(); public event RefreshStoreStock RefreshStoreStockEvent; #endregion private OutStoreBusiness() { _iMaterialCompletionServices = registerServices.GetService(); _printBarCodeServices = registerServices.GetService(); _spaceInfoService = registerServices.GetService(); _taskInfoService = registerServices.GetService(); _bomInfoService = registerServices.GetService(); _spaceDetailService = registerServices.GetService(); _executePlanInfoService = registerServices.GetService(); _productPlanInfoService = registerServices.GetService(); _recordOutStoreService = registerServices.GetService(); _recordProductfinishService = registerServices.GetService(); assemblyPlanBusiness.NextPassExecutePlanInfoEvent += PlanHandle; // MvCodeHelper.OutMaterialCodeStrEvent += OutStoreFinishHandle; TouchSocketBusiness.OutMaterialCodeStrEvent += OutStoreFinishHandle; //assemblyPlanBusiness.PrintLogAndRefreshEvent += PrintLogInfoMessage; assemblyPlanBusiness.GetSpaceInfoByMaterialTypeEvent += GetSpaceInfoByMaterialType; taskHandleBusiness.OutStoreAnswerEvent += OutStoreAnswer; // taskHandleBusiness.OutStoreFinsihEvent += OutStoreFinish; // test(); StartPassDown(); } public void test() { //var productInfo = _productPlanInfoService.GetProductPlanByPlanCode("2402290019"); //productInfo.beginTime = DateTime.Now; //productInfo.completeAmount = productInfo.completeAmount + 1; //_productPlanInfoService.UpdateProductPlanInfo(productInfo); } /// /// 接收下达的组装计划,根据BOM获取需要出库的泡后、内胆物料信息 /// /// private void PlanHandle(ExecutePlanInfo planInfo, BaseSpaceInfo spaceInfo = null) { lock (string.Empty) { Task.Run(() => { if (planInfo != null) { var bomInfo = _bomInfoService.GetBomInfoByMaterialCode(planInfo.materialCode); if (bomInfo == null) { PrintLogInfoMessage($"物料:{planInfo.materialCode};获取Bom信息为空"); return; } // 组装计划出库 //if (spaceInfo == null) //{ // //筛选后的货道 // spaceInfo = GetSpaceInfoByMaterialType(appConfig.foamStoreCode, bomInfo.materialCode); // if (spaceInfo == null) // { // PrintLogInfoMessage($"物料:{planInfo.materialCode};未匹配到货道"); // return; // } // for (int i = 0; i < spaceInfo.spaceStock; i++) // { // string taskCode = System.Guid.NewGuid().ToString("N").Substring(0, 7); // OutStore(appConfig.foamStoreCode, bomInfo, planInfo.executePlanCode, taskCode, spaceInfo); // Thread.Sleep(500); // } //} // else // 指定货道出一个或者整道出 // { for (int i = 0; i < planInfo.planAmount - planInfo.completeAmount; i++) { string taskCode = System.Guid.NewGuid().ToString("N").Substring(0, 7); OutStore(appConfig.foamStoreCode, bomInfo, planInfo.executePlanCode, taskCode, spaceInfo); Thread.Sleep(500); } // } } }); } } /// /// 解析计划创建出库任务 /// /// /// /// private void OutStore(string storeCode, BaseBomInfo bomInfo, string planCode, string taskCode, BaseSpaceInfo spaceInfo = null) { try { PrintLogInfoMessage($"收到出库计划,物料码:{bomInfo.materialCode}"); if (spaceInfo != null) { PrintLogInfoMessage($"匹配货道:{spaceInfo.spaceName}"); // RefreshScanMateriaCodeEvent?.Invoke(materiaclCode, materialType, spaceInfo.spaceName, storeCode); //刷新界面扫码信息 bool result = CreateOutStoreTask(spaceInfo, planCode, taskCode); //创建出库任务 if (result) { PrintLogInfoMessage("出库任务创建成功"); // 出过的库标记,禁止再次入库 spaceInfo.inStoreFlag = 2; _spaceInfoService.UpdateSpaceInfo(spaceInfo); } else { PrintLogInfoMessage("出库任务创建失败"); } } else { //报警停线 PrintLogInfoMessage($"{storeCode};仓库内未获取到{bomInfo.materialCode}相匹配的物料及货道"); } } catch (Exception ex) { PrintLogErrorMessage("出库业务异常", ex); } } /// /// 创建出库任务 /// /// private bool CreateOutStoreTask(BaseSpaceInfo spaceInfo, string planCode, string taksCode, int taskModel = 0) { bool result = false; try { #region 出库任务赋值 RealTaskInfo realTaskInfo = new RealTaskInfo(); // 执行计划编号 realTaskInfo.planCode = planCode; realTaskInfo.taskType = 2; realTaskInfo.taskCode = taksCode; realTaskInfo.taskModel = taskModel; realTaskInfo.storeCode = spaceInfo.storeCode; realTaskInfo.spaceCode = spaceInfo.spaceCode; realTaskInfo.spaceName = spaceInfo.spaceName; realTaskInfo.materialType = spaceInfo.materialType; realTaskInfo.planAmount = 1; realTaskInfo.taskStatus = 1; realTaskInfo.createTime = DateTime.Now; #endregion result = _taskInfoService.AddTaskInfo(realTaskInfo); if (result) { // 禁止入库 spaceInfo.inStoreFlag = 2; _spaceInfoService.UpdateSpaceInfo(spaceInfo); PrintLogInfoMessage("出库任务创建成功"); RefreshOutStoreTaskEvent?.Invoke(); // UpdateSpaceAndDetial(spaceInfo, spaceDetail); } else { PrintLogInfoMessage("出库任务创建失败"); } } catch (Exception ex) { PrintLogErrorMessage("出库任务创建异常", ex); } return result; } /// /// 根据创建时间获取第一个货道明细 /// /// /// private BaseSpaceDetail GetSpaceDetailFirstOrderByCreatTime(BaseSpaceInfo spaceInfo) { BaseSpaceDetail spaceDetail = null; try { List spaceDetails = _spaceDetailService.GetSpaceDetailsBySpaceCode(spaceInfo.storeCode, spaceInfo.spaceCode); if (spaceDetails.Count > 0) { spaceDetails = spaceDetails.Where(x => x.isFlag != 1).ToList(); if (spaceDetails.Count > 0) { spaceDetail = spaceDetails.OrderBy(x => x.createTime).First(); } } } catch (Exception ex) { PrintLogErrorMessage("获取货道明细信息异常", ex); } return spaceDetail; } /// /// 任务创建完成后修改货道信息及货道明细 /// /// /// private void UpdateSpaceAndDetial(BaseSpaceInfo spaceInfo, BaseSpaceDetail spaceDetail, int detailIsFlag = 1, bool stockFlag = true) { //任务创建完成后修改货道库存、货道明细修改物料标识物料不可用 spaceDetail.isFlag = detailIsFlag; var result = _spaceDetailService.UpdateSpaceDetail(spaceDetail); //if (stockFlag) //{ // spaceInfo.spaceStock = spaceInfo.spaceStock > 0 ? spaceInfo.spaceStock - 1 : 0; //} //else //{ // spaceInfo.spaceStock = spaceInfo.spaceStock + 1; //} // spaceInfo.outRouteAmount += 1; // _spaceInfoService.UpdateSpaceInfo(spaceInfo); } #region 轮询获取出库任务下发至PLC,等待PLC执行反馈,完成后再次下发 private SemaphoreSlim semaphore = new SemaphoreSlim(0); private int completedTasks = 0; private int taskAmount = 2; private void StartPassDown() { Task.Run(() => { Thread.Sleep(2000); while (true) { PassDownTaskInfo(); Thread.Sleep(1000); } }); } /// /// 依次获取任务队列进行下发 /// /// /// private void PassDownTaskInfo() { try { //获取待执行的出库任务下发至PLC,并将任务状态改为执行中 RealTaskInfo taskInfo = _taskInfoService.GetTaskInfoByStoreCode(appConfig.foamStoreCode, appConfig.outstoreTaskType); if (taskInfo != null) { // PrintLogInfoMessage($"下发泡后出库任务:{taskInfo.taskCode};仓库{taskInfo.storeCode};货道:{taskInfo.spaceCode}"); int result = taskHandleBusiness.SendFoamTask_OutStore(taskInfo); if (result == 1) { PrintLogInfoMessage($"出库任务:{taskInfo.taskCode};下发成功,等待PLC执行反馈"); semaphore.Wait();//一直堵塞直到信号量释放 PrintLogInfoMessage($"出库任务:{taskInfo.taskCode};开始执行"); taskInfo.taskStatus = 2; _taskInfoService.UpdateTaskInfo(taskInfo); //刷新出库任务界面 RefreshOutStoreTaskEvent?.Invoke(); // RefreshScanMateriaCodeEvent?.Invoke(taskInfo.materialCode, taskInfo.materialType, taskInfo.spaceName, taskInfo.storeCode); } else if (result == 2) { // PrintLogInfoMessage("泡后出库任务下发失败,PLC接收任务未就绪"); } else { // PrintLogInfoMessage($"泡后出库任务:{taskInfo.taskCode};下发失败,请排除PLC连接"); } } else { // PrintLogInfoMessage("未获取到需要下发的出库任务"); } } catch (Exception ex) { PrintLogErrorMessage("下传出库任务逻辑处理异常", ex); } } #endregion /// /// 获取所有待执行的出库任务 /// /// private List GetAwaitSendTask() { List taskInfos = new List(); try { taskInfos = _taskInfoService.GetAllTaskInfoByStoreCode(appConfig.foamStoreCode, 2); } catch (Exception ex) { PrintLogErrorMessage("获取待执行的出库任务异常", ex); } return taskInfos; } #region PLC出库应答反馈 /// /// 出库应答 /// /// /// private void OutStoreAnswer(string storeCode, string taskCode) { PrintLogInfoMessage("出库应答成功,自动释放信号量,进行下发新任务"); semaphore.Release(); // 视为出库完成,后续改为监测在库数 // OutStoreFinish(storeCode, taskCode); } ///// ///// 出库完成 ///// ///// ///// //private void OutStoreFinish(string storeCode, string taskCode) //{ // PrintLogInfoMessage($"出库任务:{taskCode};执行完成"); // OutStoreFinishHandle(taskCode, appConfig.foamStoreCode); //} /// /// 信号量释放,根据任务完成数量,执行完成后进行释放 /// private void CheckCompletedTasks() { if (completedTasks == taskAmount) { // 释放信号量 semaphore.Release(); } } #endregion /// /// 出库完成 /// /// /// /// private void OutStoreFinishHandle(string code) { try { // 插入出库记录 PrintLogInfoMessage($"{code}:出库完成"); RealTaskInfo taskInfo = _taskInfoService.GetTaskInfoByTaskCode(SubStringMaterialCode(code), appConfig.foamStoreCode, 2); if (taskInfo != null) { //更新计划信息 UpdatePlanInfo(taskInfo.planCode); //刷新界面 RefreshScanMateriaCodeEvent?.Invoke(code, code.Substring(7, 10), taskInfo.spaceName, appConfig.foamStoreCode); //刷新界面扫码信息 } else { //刷新界面 RefreshScanMateriaCodeEvent?.Invoke(code, code.Substring(7, 10), "", appConfig.foamStoreCode); //刷新界面扫码信息 #region 根据创建时间删除没有型号的任务 #endregion } // _taskInfoService.DeleteTaskInfoByCode(taskInfo); // 查询该型号的类型任务按照时间排序删除第一条, 清除任务信息 _taskInfoService.DeleteFirstTaskByStoreCode(appConfig.foamStoreCode, 2); #region 添加出库记录 RecordOutstore recordOutstore = new RecordOutstore(); recordOutstore.storeCode = appConfig.foamStoreCode; if (taskInfo != null) { recordOutstore.spaceCode = taskInfo.spaceCode; } recordOutstore.materialCode = code; recordOutstore.materialType = code.Substring(7, 10); recordOutstore.materialName = GetMaterialName(recordOutstore.materialType); recordOutstore.outStoreAmount = 1; recordOutstore.outStoreTime = DateTime.Now; _recordOutStoreService.InsertReocrdOutStoreService(recordOutstore); #endregion // 根据条码查询明细并删除 _spaceDetailService.DeleteSpaceDetailByMaterialCode(code); #region 出库更新过点数据,插入记录到MATERIAL_COMPLETION表 if (!string.IsNullOrEmpty(code)) { PrintBarCode print = _printBarCodeServices.query(code); if (print != null) { // string planCode = _productPlanInfoServices.GetPlanCode(print.OrderCode, appConfig.stationCode); MaterialCompletion completion = new MaterialCompletion(); completion.OrderCode = print.OrderCode; completion.MaterialBarcode = code; completion.MaterialCode = print.MaterialCode; completion.MaterialName = print.MaterialName; completion.StationName = appConfig.outstationCode; completion.CompleteDate = DateTime.Now; completion.ProductLineCode = "CX_02"; // completion.planCode = planCode; _iMaterialCompletionServices.Add(completion); } } #endregion } catch (Exception ex) { PrintLogErrorMessage("出库完成逻辑处理异常:" + ex); } finally { // 刷新任务页面 RefreshOutStoreTaskEvent?.Invoke(); } } /// /// 截条码类型 /// /// /// private string SubStringMaterialCode(string materialCode) { string result = string.Empty; if (!string.IsNullOrEmpty(materialCode)) { result = materialCode.Substring(7, 10); } return result; } /// /// 更新计划信息 /// /// private void UpdatePlanInfo(string planCode) { try { var executeInfo = _executePlanInfoService.GetExecutePlanInfoByPlanCode(planCode); if (executeInfo != null) { executeInfo.completeAmount += 1; if (executeInfo.completeAmount == executeInfo.planAmount) { executeInfo.executeStatus = 3; } _executePlanInfoService.UpdateExecutePlanInfo(executeInfo); var productInfo = _productPlanInfoService.GetProductPlanByPlanCode(executeInfo.productPlanCode); if (productInfo != null) { if (productInfo.completeAmount == 0) { productInfo.beginTime = DateTime.Now; } productInfo.completeAmount += 1; if (productInfo.completeAmount >= productInfo.planAmount) { productInfo.endTime = DateTime.Now; } _productPlanInfoService.UpdateProductPlanInfo(productInfo); } #region 添加完成记录 RecordProductfinish productfinish = new RecordProductfinish(); productfinish.planCode = executeInfo.executePlanCode; productfinish.productlineCode = appConfig.stationCode; productfinish.materialCode = executeInfo.materialCode; productfinish.completeAmount = 1; //目前一个箱体一个任务下发给plc productfinish.recordTime = DateTime.Now; _recordProductfinishService.InsertRecordProductfinish(productfinish); #endregion } RefreshAssemblyPlanInitEvent?.Invoke(); } catch (Exception ex) { PrintLogErrorMessage("计划信息更新异常", ex); } } /// /// 获取出库任务 /// /// public List GetOutStoreTask() { var taskInfos = _taskInfoService.GetTaskInfosByStoreCode(new string[] { appConfig.foamStoreCode }, appConfig.outstoreTaskType); return taskInfos; } /// /// 通过任务编号删除任务 /// /// 任务删除后是否需要还原库存,如果出库完成后减少库存则不需要 /// /// /// /// public bool DeleteTaskInfoByTaskCode(string taskCode, bool isFlag) { bool result = false; var info = _taskInfoService.GetTaskInfosByTaskCode(taskCode); if (info != null) { foreach (var taskInfo in info) { result = _taskInfoService.DeleteTaskInfoById(taskInfo.objId); if (result) { var spaceDetailInfo = _spaceDetailService.GetSpaceDetailByMaterialCode(taskInfo.materialCode); if (spaceDetailInfo != null) { if (!isFlag) { spaceDetailInfo.isFlag = 0; _spaceDetailService.UpdateSpaceDetail(spaceDetailInfo); } else { _spaceDetailService.DeleteSpaceDetailByMaterialCode(spaceDetailInfo.materialCode); } } } } } return result; } /// /// 泡后库出库删除所有任务信息 /// /// /// public bool DeleteAllTaskByStoreCode(string storeCode, int taskType) { return _taskInfoService.DeleteAllTaskByStoreCode(storeCode, taskType); } /// /// 根据货道手动出一个 /// /// /// /// public bool OutOnlyOneBySpaceCode(string storeCode, string spaceCode) { bool result = false; try { BaseSpaceInfo spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(storeCode, spaceCode); if (spaceInfo.spaceStock > 0) { #region 创建mes执行任务关联生产计划 var productPlanInfo = _productPlanInfoService.GetProductPlanInfosByMaterialCode(spaceInfo.materialType); if (productPlanInfo != null) { result = assemblyPlanBusiness.PlanTransmitByProductPlan(productPlanInfo.planCode, 1, spaceInfo); } #endregion else { // 不关联生产计划 result = this.CreateOutStoreTask(spaceInfo, System.Guid.NewGuid().ToString("N").Substring(0, 7), System.Guid.NewGuid().ToString("N").Substring(0, 10), 1); } } else { PrintLogInfoMessage($"仓库:{storeCode};货道:{spaceCode};出一个失败:库存不足"); } } catch (Exception ex) { logHelper.Error("根据货道出一个异常", ex); } return result; } /// /// 整道出 /// /// /// /// public bool OutAllBySpaceCode(string storeCode, string spaceCode) { bool result = false; try { BaseSpaceInfo spaceInfo = _spaceInfoService.GetSpaceInfoBySpaceCode(storeCode, spaceCode); if (spaceInfo.spaceStock > 0) { #region 创建mes执行任务关联生产计划 var productPlanInfo = _productPlanInfoService.GetProductPlanInfosByMaterialCode(spaceInfo.materialType); if (productPlanInfo != null) { result = assemblyPlanBusiness.PlanTransmitByProductPlan(productPlanInfo.planCode, spaceInfo.spaceStock, spaceInfo); } #endregion else { for (int i = 1; i <= spaceInfo.spaceStock; i++) { result = this.CreateOutStoreTask(spaceInfo, System.Guid.NewGuid().ToString("N").Substring(0, 7), System.Guid.NewGuid().ToString("N").Substring(0, 10), 1); if (!result) { return false; } } } } else { PrintLogInfoMessage($"仓库:{storeCode};货道:{spaceCode};出库失败:库存不足"); } } catch (Exception ex) { logHelper.Error("根据货道出一个异常", ex); } return result; } /// /// 日志输出,界面刷新同时记录文件 /// /// public void PrintLogInfoMessage(string message) { RefreshLogMessageEvent?.Invoke(message); logHelper.Info(message); } /// /// 异常日志输出 /// /// /// private void PrintLogErrorMessage(string message, Exception ex = null) { RefreshLogMessageEvent?.Invoke(message); logHelper.Error(message, ex); } /// /// 手动释放信号量 /// /// private void GetAllRelese(Semaphore sph) { bool res = sph.WaitOne(1, false); if (res) { GetAllRelese(sph); } } /// /// 通过BOM获取物料名称 /// /// /// public string GetMaterialName(string materialType) { string materialName = string.Empty; var info = _bomInfoService.GetBomInfoByMaterialCode(materialType); if (info != null) { materialName = info.materialName; } return materialName; } /// 出库找货道 /// /// /// /// public BaseSpaceInfo GetSpaceInfoByMaterialType(string storeCode, string materialType) { BaseSpaceInfo result = null; try { List info = _spaceInfoService.GetBaseSpaceInfosByMaterialType(storeCode, materialType, 2); if (info != null && info.Count > 0) { foreach (BaseSpaceInfo item in info) { var spaceInfo = taskHandleBusiness.ReadSpaceInfoByPlc(item); item.spaceStock = spaceInfo.spaceStock; item.onRouteAmount = spaceInfo.onRouteAmount; } result = info.OrderByDescending(x => x.spaceStock).First(); } else { PrintLogInfoMessage("未获取到匹配的货道,请排查货道库存及货道状态是否可用"); } } catch (Exception ex) { PrintLogErrorMessage("货道信息读取异常", ex); } return result; } } }