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using HslCommunication.Profinet.GE;
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using Microsoft.Extensions.Logging;
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using SlnMesnac.Common;
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using SlnMesnac.Config;
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using SlnMesnac.Model.domain;
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using SlnMesnac.Plc;
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using SlnMesnac.Repository.service;
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using SlnMesnac.Repository.service.Impl;
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using SlnMesnac.TouchSocket;
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using System;
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using System.Collections.Generic;
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using System.Diagnostics;
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using System.IO;
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using System.Security.Cryptography.Xml;
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using System.ServiceModel.Channels;
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using System.Threading;
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using System.Threading.Tasks;
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using TouchSocket.Core;
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namespace SlnMesnac.Business
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{
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public class LogoBusiness
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{
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private TcpServer tcpServer = null;
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private ILogger<LogoBusiness> logger;
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private PlcAbsractFactory plc = null;
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private DebugConfig config = DebugConfig.Instance;
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private IBaseMaterialService baseMaterialService;
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private ILogoIdentifyService logoIdentifyService;
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private ILogoConfigService logoConfigService;
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public PaddleOCRSharp.PaddleOCREngine engine = null;
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private GunHelper gunHelper = GunHelper.Instance;
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private static LogoBusiness instance;
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// 存放照片路径
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public static string PicturePath = System.Environment.CurrentDirectory + "/picture/";
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/// <summary>
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/// 存储海康相机识别结果
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/// </summary>
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private static bool HikCameraResult = false;
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#region 委托定义 刷新界面扫描信息
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public delegate void RefreshBoxInfo(string boxCode, string boxTime, string model, bool isSuccess);
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public static event RefreshBoxInfo? RefreshBoxInfoEvent;
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public delegate void RefreshPicture(byte[] imageData);
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public static event RefreshPicture? RefreshPictureEvent;
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public delegate void RefreshMessage(string message, bool isWarning = false);
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public static event RefreshMessage? RefreshMessageEvent;
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public delegate void RefreshDataGrid();
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public static event RefreshDataGrid? RefreshDataGridEvent;
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#endregion
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private LogoBusiness(ILogger<LogoBusiness> logger, ILogoConfigService logoConfigService, IBaseMaterialService baseMaterialService, ILogoIdentifyService logoIdentifyService, PlcPool _plcPool, TcpServer _tcpServer)
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{
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this.logger = logger;
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tcpServer = _tcpServer;
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TcpServer.RefreshMaterialCodeStrEvent += BarCodeHandler;
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TcpServer.CameraResultEvent += ReceiveCameraResult;
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this.baseMaterialService = baseMaterialService;
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this.logoIdentifyService = logoIdentifyService;
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this.logoConfigService = logoConfigService;
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gunHelper.InstanceSerialPort();
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plc = _plcPool.GetPlcByKey("plc");
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}
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private void ReceiveCameraResult(string result)
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{
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logger.LogInformation($"相机返回结果:{result}");
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if (result == "OK")
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{
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HikCameraResult = true;
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}
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else
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{
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HikCameraResult = false;
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}
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}
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public static LogoBusiness GetInstance(ILogger<LogoBusiness> logger, ILogoConfigService logoConfigService, IBaseMaterialService baseMaterialService, ILogoIdentifyService ocrVerfiyService, PlcPool _plcPool, TcpServer _tcpServer)
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{
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if (instance == null)
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{
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instance = new LogoBusiness(logger, logoConfigService, baseMaterialService, ocrVerfiyService, _plcPool, _tcpServer);
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}
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return instance;
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}
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/// <summary>
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/// 条码触发相机拍照校验
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/// </summary>
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/// <param name="materialCodeStr"></param>
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/// <param name="ip"></param>
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public async void BarCodeHandler(string materialCodeStr, string ip)
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{
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#region 复位报警灯
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// 声光电报警复位
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gunHelper.SendData("OK");
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#endregion
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Console.WriteLine("相机流程开始:");
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// 传入照片
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byte[] ImageData = null;
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// 压缩后的图片
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byte[] compressedImageData = null;
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try
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{
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#region 初始操作:复位海康上次结果,删除海康上次保存文件
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HikCameraResult = false;
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FileHelper.DeleteAllPictures(config.CameraFilePath);
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#endregion
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bool judge = FoamtJudge(materialCodeStr);
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if (!judge)
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{
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WarningAndStop($"箱体码{materialCodeStr}格式不正确,停线报警!");
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return;
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}
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logger.LogInformation($"扫描到箱体码:{materialCodeStr}");
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//2.根据箱体码查询型号,根据型号判断是否需要校验LOGO
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ProductModel mode = logoConfigService.GetMaterialTypeByBarCode(materialCodeStr);
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if(mode == null)
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{
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// 根据成品码查询不到型号
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Warning($"根据成品码{materialCodeStr}查询不到型号,检查网络!");
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return;
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}
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LogoConfig logoConfig = logoConfigService.GetByMaterialType(mode.MaterialCode);
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// 海康校验结果
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bool hikFlag = false;
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if (logoConfig.IsChecked == 0)
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{
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// 不需要校验
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hikFlag = true;
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RefreshMessageEvent?.Invoke("LOGO+PCI无需识别,下发放行");
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logger.LogInformation($"箱体码:{materialCodeStr},Logo无需识别,下发放行");
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}
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else
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{
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// 需要检验但是还没设置配方
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if(logoConfig.CheckKind == 0)
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{
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// 不需要校验
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hikFlag = false;
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Warning($"箱体码:{materialCodeStr},LOGO+PCI需要识别,但是未设置PCI模版");
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}
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else
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{
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#region 拍照处理流程
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Thread.Sleep(int.Parse(config.SleepStr));
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// 1.触发相机拍照
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tcpServer.SendCommand(config.CameraIP, logoConfig.CheckKind.ToString());
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// 需要校验
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// 2.等待接收海康结果
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hikFlag = await JudgeIsSuccessAsync();
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if (hikFlag)
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{
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//校验成功放行
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RefreshMessageEvent?.Invoke("LOGO+PCI识别成功,下发放行");
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logger.LogInformation($"箱体码:{materialCodeStr},Logo识别成功,下发放行");
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}
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else
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{
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//校验失败禁止放行
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WarningAndStop($"LOGO+PCI识别失败,禁止放行");
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}
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#endregion
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}
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}
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// 刷新界面、刷新图片,照片按照日期存储本地
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RefreshBoxInfoEvent?.Invoke(materialCodeStr, DateTime.Now.ToString(), logoConfig.MaterialName, hikFlag);
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//需要检测并且设置过配方的条码等待照片
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if(logoConfig.IsChecked == 1 && logoConfig.CheckKind != 0)
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{
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await Task.Run(() =>
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{
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Thread.Sleep(int.Parse(config.PictureSleep));
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ImageData = FileHelper.FindPhoto(config.CameraFilePath);
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if (ImageData != null)
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{
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// 图片压缩
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compressedImageData = FileHelper.CompressImageData(ImageData, 20);
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FileHelper.SaveImage(compressedImageData, materialCodeStr + ".jpg", PicturePath);
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RefreshPictureEvent?.Invoke(ImageData);
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}
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else
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{
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// WarningAndStop($"读取相机保存照片文件夹失败,请检查文件夹:{config.CameraFilePath}是否存在");
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}
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});
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}
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#region 更新数据库
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LogoIdentify record = new LogoIdentify();
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record.ProductCode = materialCodeStr;
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record.MaterialType = logoConfig.MaterialType;
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record.MaterialName = logoConfig.MaterialName;
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record.isChecked = logoConfig.IsChecked;
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record.Result = hikFlag ? 1 : 0;
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record.RecordTime = DateTime.Now;
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if (compressedImageData != null)
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{
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record.Picture = compressedImageData;
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}
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logoIdentifyService.InsertRecord(record);
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#endregion
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RefreshDataGridEvent?.Invoke();
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}
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catch (Exception ex)
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{
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Warning($"BarCodeHandler异常,识别Logo失败,原因:{ex.Message},箱体条码:{materialCodeStr}");
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}
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}
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/// <summary>
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/// 判断Logo校验是否成功
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/// </summary>
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/// <returns></returns>
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public async Task<bool> JudgeIsSuccessAsync()
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{
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bool result = false;
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// 设置计时器
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Stopwatch stopwatch = new Stopwatch();
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stopwatch.Start();
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//至多等待2.5s海康的校验结果
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result = await Task.Run(() =>
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{
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while (true)
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{
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if (HikCameraResult == true)
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{
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return true;
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}
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// 检查是否超过两秒
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if (stopwatch.ElapsedMilliseconds > 3000)
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{
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return false;
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}
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Thread.Sleep(100);
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}
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});
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return result;
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}
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/// <summary>
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/// 箱体码格式校验
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/// </summary>
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/// <param name="code"></param>
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/// <returns></returns>
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private bool FoamtJudge(string code)
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{
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if (!string.IsNullOrEmpty(code))
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{
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if (code.Length == 20)
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{
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return true;
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}
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}
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return false;
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}
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/// <summary>
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/// 截取两个逗号之间的字符串
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/// </summary>
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/// <param name="input"></param>
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/// <returns></returns>
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static string GetSubstringBetweenCommas(string input)
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{
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if (input == null) return null;
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// 找到第一个逗号的位置
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int firstCommaIndex = input.IndexOf(',');
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if (firstCommaIndex != -1)
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{
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// 找到第二个逗号的位置
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int secondCommaIndex = input.IndexOf(',', firstCommaIndex + 1);
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if (secondCommaIndex != -1)
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{
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// 使用Substring截取第一个逗号和第二个逗号之间的字符
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return input.Substring(firstCommaIndex + 1, secondCommaIndex - firstCommaIndex - 1);
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}
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else
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{
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return null;
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}
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}
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else
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{
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return null;
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}
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}
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#region PLC交互部分
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//M100停止点位
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public void Pass()
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{
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try
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{
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if (plc != null && plc.IsConnected)
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{
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plc.writeInt16ByAddress("DB22.DBW2", 8);
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Task.Run(() =>
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{
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// 设置计时器
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Stopwatch stopwatch = new Stopwatch();
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stopwatch.Start();
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while (true)
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{
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if (plc.readInt16ByAddress("DB22.DBW2") == 0)
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{
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logger.LogInformation("PLC复位成功,启动线体");
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RefreshMessageEvent?.Invoke("PLC复位成功,启动线体");
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break;
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}
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// 检查是否超过两秒
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if (stopwatch.ElapsedMilliseconds > 3000)
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{
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logger.LogError("PLC复位超时");
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RefreshMessageEvent?.Invoke("PLC复位超时", true);
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break;
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}
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Thread.Sleep(100);
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}
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});
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}
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else
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{
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logger.LogError("PLC未连接,请检查连接");
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RefreshMessageEvent?.Invoke("PLC未连接,请检查连接", true);
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}
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// 声光电报警复位
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gunHelper.SendData("OK");
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}
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catch (Exception ex)
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{
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logger.LogError($"下发PLC复位方法Pass()异常:{ex.Message}");
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}
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}
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public void Stop()
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{
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try
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{
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if (plc != null && plc.IsConnected)
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{
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plc.writeInt16ByAddress("DB22.DBW2", 9);
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Task.Run(() =>
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{
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// 设置计时器
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Stopwatch stopwatch = new Stopwatch();
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stopwatch.Start();
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while (true)
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{
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if (plc.readInt16ByAddress("DB22.DBW2") == 1)
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{
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logger.LogInformation("PLC复位成功,启动线体");
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RefreshMessageEvent?.Invoke("PLC复位成功,启动线体");
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break;
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}
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// 检查是否超过两秒
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if (stopwatch.ElapsedMilliseconds > 3000)
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{
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logger.LogError("PLC复位超时");
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RefreshMessageEvent?.Invoke("PLC复位超时", true);
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break;
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}
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Thread.Sleep(100);
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}
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});
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}
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// 声光电报警
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gunHelper.SendData("NG");
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}
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catch (Exception ex)
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{
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logger.LogError($"下发PLC报警方法Stop()异常:{ex.Message}");
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}
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}
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#endregion
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#region 记录日志,刷新界面及下发PLC报警
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public void WarningAndStop(string message)
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{
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logger.LogError(message);
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RefreshMessageEvent?.Invoke(message, true);
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Stop();
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}
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public void Warning(string message)
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{
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logger.LogError(message);
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RefreshMessageEvent?.Invoke(message, true);
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}
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#endregion
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}
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}
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