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using Admin.Core.IRepository;
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using Admin.Core.Service;
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using Admin.Core.IService;
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using Admin.Core.Model;
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using Admin.Core.Common;
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using System.Threading.Tasks;
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using System.Linq;
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using SqlSugar;
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using System;
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using log4net;
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using Admin.Core.Model.ViewModels;
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using System.Collections.Generic;
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using System.Threading;
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using Admin.Core.PlcServer;
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namespace Admin.Core.Service
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{
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public class xl_materialServices : BaseServices<xl_material>, Ixl_materialServices
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{
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private static readonly log4net.ILog log = LogManager.GetLogger(typeof(xl_materialServices));
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private readonly IBaseRepository<xl_material> _dal;
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private readonly Ixl_materialRepository _xl_materialRepository;
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private readonly IPmt_BinRepository _pmt_BinRepository;
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private readonly Ixl_planRepository _planRepository;//小料计划
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private readonly IHw_BarrelRepository _hw_BarrelRepository;
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private readonly ILR_planRepository _lrPlanRepository;
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private readonly Ixl_weighRepository _xlWeighRepository;
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private readonly IBinFeedingReportRepository _binFeedingReportRepository;
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bool flag = true;
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int i = 0;
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#region 构造函数
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public xl_materialServices(IBaseRepository<xl_material> dal, Ixl_materialRepository xl_materialRepository,
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IPmt_BinRepository pmt_BinRepository,Ixl_planRepository planRepository,
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IHw_BarrelRepository hw_BarrelRepository, ILR_planRepository lrPlanRepository,
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Ixl_weighRepository xlWeighRepository, IBinFeedingReportRepository binFeedingReportRepository)
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{
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this._dal = dal;
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base.BaseDal = dal;
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_xl_materialRepository = xl_materialRepository;
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_pmt_BinRepository = pmt_BinRepository;
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_planRepository = planRepository;
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_hw_BarrelRepository = hw_BarrelRepository;
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_lrPlanRepository = lrPlanRepository;
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_xlWeighRepository = xlWeighRepository;
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_binFeedingReportRepository = binFeedingReportRepository;
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}
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#endregion
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#region 小料投料执行类型防差错
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/// <summary>
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/// 执行类型防差错
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/// </summary>
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/// <param name="binSerial">料仓号</param>
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/// <param name="state">状态</param>
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/// <param name="materialCode">物料编码</param>
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/// <param name="weight">物料重量</param>
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/// <param name="barCode">物料二维码</param>
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/// <returns></returns>
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public async Task<MessageModel<bool>> ExecPlcState(int binSerial, int state, string materialCode, decimal weight,string? barCode)
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{
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MessageModel<bool> mesage=new MessageModel<bool>();
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log.Info(materialCode + "|" + weight);
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string station = string.Empty;
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try
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{
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if (string.IsNullOrEmpty(barCode.Trim()))
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{
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mesage.success = false;
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mesage.msg = "原材料二维码为空！请检查后重试";
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return mesage;
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}
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station = GetStationPoint(binSerial, station);
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var plcList = PlcHelper.siemensList.SingleOrDefault(d => d.EquipName.Equals("小料PLC"));
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if (plcList.plc.IsConnected)
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{
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int ponintVal= plcList.plc.ReadInt16(station);
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if (ponintVal == 1)
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{
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mesage.success = false;
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mesage.msg = "锁已开,无需重复操作！";
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return mesage;
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}
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var pmtBin = await _pmt_BinRepository.FirstAsync(d => d.Bin_Serial == binSerial);
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var material = await _xl_materialRepository.FirstAsync(d => d.ID == pmtBin.Material_ID);
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if (!string.IsNullOrEmpty(barCode.Trim()))
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{
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string[] str = barCode.Split("-");
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//保存料仓投料重量
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Hw_BinTypeErrorPreventionReport hw = new Hw_BinTypeErrorPreventionReport()
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{
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BinID = binSerial,
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Bin_Name = pmtBin.Bin_Name,
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Bin_Code = pmtBin.Bin_Code,
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MaterialID = pmtBin.Material_ID,
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MaterialName = material.Material_name,
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Material_Code = material.Material_code,
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Material_InventoryCode = str[0],
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Material_BatchNumber = str[1],
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Material_SerialCode = str[2],
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BarCodeStr = barCode,
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CreateTime = DateTime.Now
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};
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Hw_BinAlarm binAlarm = new Hw_BinAlarm();
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binAlarm.BinId = binSerial;
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binAlarm.BinName = pmtBin.Bin_Name;
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binAlarm.MaterialCode = pmtBin.Material_ID;
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binAlarm.MaterialName = material.Material_name;
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binAlarm.Weights = weight;
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binAlarm.TypeName = "入库";
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binAlarm.CreateTime = DateTime.Now;
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//同时记录该扫码到数据库中
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pmtBin.BinWeight = pmtBin.BinWeight + weight;
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bool saveResult = await _pmt_BinRepository.AddData(binAlarm, hw, pmtBin);
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}
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bool result = plcList.plc.WriteInt16(station, state.ToString());//写入开锁点位
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if (result)
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{
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mesage.success = true;
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mesage.msg = "开锁成功！";
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}
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else
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{
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mesage.success = true;
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mesage.msg = "开锁失败！";
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}
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return mesage;
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}
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mesage.success = false;
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mesage.msg = "PLC连接失败！";
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return mesage;
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}
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catch (Exception ex)
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{
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mesage.success = false;
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mesage.msg = $"开锁异常：{ex.Message}！";
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return mesage;
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}
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}
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#region 获取料仓
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/// <summary>
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/// 获取料仓
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/// </summary>
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/// <param name="binSerial"></param>
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/// <param name="station"></param>
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/// <returns></returns>
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private static string GetStationPoint(int binSerial, string station)
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{
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#region 获取点位-小料料仓
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switch (binSerial)
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{
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case 1:
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station = "DB127.DBW2";
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break;
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case 2:
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station = "DB127.DBW4";
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break;
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case 3:
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station = "DB127.DBW6";
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break;
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case 4:
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station = "DB127.DBW8";
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break;
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case 5:
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station = "DB127.DBW10";
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break;
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case 6:
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station = "DB127.DBW12";
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break;
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case 7:
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station = "DB127.DBW14";
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break;
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case 8:
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station = "DB127.DBW16";
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break;
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case 9:
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station = "DB127.DBW18";
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break;
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case 10:
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station = "DB127.DBW20";
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break;
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case 11:
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station = "DB127.DBW22";
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break;
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case 12:
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station = "DB127.DBW24";
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break;
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case 13:
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station = "DB127.DBW26";
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break;
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case 14:
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station = "DB127.DBW28";
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break;
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case 15:
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station = "DB127.DBW30";
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break;
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case 16:
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station = "DB127.DBW32";
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break;
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case 17:
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station = "DB127.DBW34";
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break;
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case 18:
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station = "DB127.DBW36";
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break;
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case 19:
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station = "DB127.DBW38";
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break;
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case 20:
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station = "DB127.DBW40";
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break;
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case 21:
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station = "DB127.DBW42";
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break;
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case 22:
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station = "DB127.DBW44";
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break;
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case 23:
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station = "DB127.DBW46";
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break;
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case 24:
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station = "DB127.DBW48";
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break;
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case 25:
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station = "DB127.DBW50";
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break;
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case 26:
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station = "DB127.DBW52";
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break;
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case 27:
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station = "DB127.DBW54";
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break;
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case 28:
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station = "DB127.DBW56";
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break;
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default:
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break;
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}
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#endregion
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return station;
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}
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#endregion
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#endregion
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#region 根据料仓条码获取物料
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/// <summary>
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/// 根据料仓条码获取物料
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/// </summary>
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/// <param name="code"></param>
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/// <returns></returns>
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//public async Task<MessageModel<BinView>> GetByBinCode(string code)
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//{
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// BinView view = new BinView();
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// var binList = await _pmt_BinRepository.QueryAsync();
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// if (binList == null) return null;
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// Pmt_Bin bin = binList.FirstOrDefault(d => d.Bin_Code == code);
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// var _materialList = await _xl_materialRepository.QueryAsync(d => d.IsEnable == "是");
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// if (_materialList == null) return null;
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// xl_material mater = _materialList.Where(d => d.ID == bin.Material_ID).Take(1).FirstOrDefault(d => d.ID == bin.Material_ID);
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// log.Info($"测试1");
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//view.Bin_Serial = bin.Bin_Serial;
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//view.Bin_Name = bin.Bin_Name;
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//view.Bin_Code = bin.Bin_Code;
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//view.Material_ID = bin.Material_ID;
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//view.Material_Name = "PRS-C-100";// mater.Material_name,
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//view.Material_code = "000524";// mater.Material_code
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// return view;
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//}
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#endregion
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#region 根据桶条码获取物料信息
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/// <summary>
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/// 根据桶条码获取物料信息
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/// </summary>
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/// <param name="code"></param>
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/// <returns></returns>
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public async Task<xl_material> GetByMaterialCode(string code)
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{
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try
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{
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var query = await _xl_materialRepository.QueryAsync(d=>d.IsEnable == "是");
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if (query == null) return null;
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var m= query.FirstOrDefault(d => d.Material_code.Trim() == code.Trim());
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return m;
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}
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catch (Exception ex)
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{
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log.Error(ex.Message);
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throw;
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}
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}
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#endregion
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#region 扫码料桶，绑定物料、重量批次信息
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/// <summary>
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/// 扫码料桶，绑定物料、重量批次信息
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/// </summary>
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/// <param name="code"></param>
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/// <returns></returns>
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/// <exception cref="NotImplementedException"></exception>
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public async Task<int> BindBarrel(string code)
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{
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List<XlPlanView> down=new List<XlPlanView>();
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if (flag)
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{
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flag = false;
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try
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{
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down = await _planRepository.GetDownLoadPlan();
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if (down.Count() == 0) { return 0; }
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var exec = down.FirstOrDefault();
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var plcList = PlcHelper.siemensList.SingleOrDefault(d => d.EquipName.Equals("小料PLC"));
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if (plcList.plc.IsConnected)// 000533
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{
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if (plcList.plc.ReadInt16("DB110.DBW90").ObjToInt() == 1)//1：检量秤准备好
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{
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decimal tcheckWeight = Convert.ToDecimal(plcList.plc.ReadInt16("DB104.DBW164")) / 1000;//检量秤重量
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log.Info($"重量:{tcheckWeight}");
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//绑定桶
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var barrelList = await _hw_BarrelRepository.QueryAsync();
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if (barrelList == null) return 1;
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Hw_Barrel barrel = barrelList.FirstOrDefault(d => d.BarCode == code.Trim());
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bool bl = barrel == null?true:false;
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if (barrel == null) return 2;
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//if (!string.IsNullOrEmpty(barrel.MaterialID)) return 3;//判断桶是否绑定
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barrel.MaterialID = exec.RecipeID;//配方主键
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barrel.MaterialName = exec.Recipe_Name;//配方名称
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barrel.PlanId = exec.Plan_Id;
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barrel.Weight = tcheckWeight;
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barrel.CreateDateTime = DateTime.Now;
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int tcheckBatch = GetTcheckBatch(plcList);//当前执行的车次
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log.Info("批次：" + tcheckBatch.ToString());
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if (tcheckBatch > 0)
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{
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int batch = exec.Plan_Num - tcheckBatch;//剩余批次
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decimal error = exec.Total_Weight - Convert.ToDecimal(tcheckWeight);//实际误差
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decimal total_Weight = exec.Plan_TotalWeight + tcheckWeight;//重量累加
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decimal total_Error = exec.Plan_TotalError + error;//误差累加
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decimal totalMaxError = exec.Total_Weight + exec.Total_Error;//最大值
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decimal totalMinError = exec.Total_Weight - exec.Total_Error;//最小值
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if (totalMinError <= tcheckWeight && tcheckWeight <= totalMaxError)//在误差之内
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{
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await _hw_BarrelRepository.UpdateAsync(barrel);
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//total_Weight = total_Weight;
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//total_Error = total_Error;
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if (batch == 0) //完成
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{
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log.Info($"no1>>剩余批次：{batch}>计划批次：{exec.Plan_Num}》当前批次》{tcheckBatch}");
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await _hw_BarrelRepository.UpdateAsync(barrel);
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var r = await UpdatePlanCompletedQuantity(plcList, exec.Plan_Id, tcheckBatch, 8, DateTime.Now, total_Weight, total_Error);
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//log.Info("称量完成：" + r);
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if (r)
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{
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//判断上位机判断当前值与配方总重，满足要求时，置“2”
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plcList.plc.WriteInt32("DB110.DBW88", 2);//2：上位机完成,实点位为DB110.DBW90
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return 6;
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}
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else
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{
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return 99;
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}
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}
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else
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{
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log.Info($"no2>>剩余批次：{batch}>计划批次：{exec.Plan_Num}》当前批次》{tcheckBatch}");
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await _hw_BarrelRepository.UpdateAsync(barrel);
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var r = await UpdatePlanCompletedQuantity(exec.Plan_Id, tcheckBatch, total_Weight, total_Error);
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//log.Info("称量未完成：" + r);
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if (r)
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{
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//判断上位机判断当前值与配方总重，满足要求时，置“2”
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plcList.plc.WriteInt32("DB110.DBW88", 2);
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return 6;
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}
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else
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{
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return 99;
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}
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}
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}
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else
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{
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//total_Weight = total_Weight / 100;
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//total_Error = total_Error / 100;
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if (batch == 0)//完成
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{
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log.Info($"no3>>剩余批次：{batch}>计划批次：{exec.Plan_Num}》当前批次》{tcheckBatch}");
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await _hw_BarrelRepository.UpdateAsync(barrel);
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bool r = await UpdatePlanCompletedQuantity(plcList,exec.Plan_Id, tcheckBatch, 8, DateTime.Now, total_Weight, total_Error);
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log.Info("超重-称量完成：" + r);
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if (r)
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|
|
{
|
|
|
//6检量超差记录
|
|
|
plcList.plc.WriteInt32("DB110.DBW88", 6);//6：检量超差
|
|
|
return 6;
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
return 99;
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
log.Info($"no4>>剩余批次：{batch}>计划批次：{exec.Plan_Num}》当前批次》{tcheckBatch}");
|
|
|
await _hw_BarrelRepository.UpdateAsync(barrel);
|
|
|
bool r = await UpdatePlanCompletedQuantity(exec.Plan_Id, tcheckBatch, total_Weight, total_Error);
|
|
|
log.Info("超重-称量未完成：" + r);
|
|
|
if (r)
|
|
|
{
|
|
|
//6检量超差记录
|
|
|
plcList.plc.WriteInt32("DB110.DBW88", 6);//6：检量超差
|
|
|
return 6;
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
return 99;
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
log.Error("检量称状态显示未完成");
|
|
|
return 110;//检量称状态显示未完成
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
log.Error("PLC连接失败");
|
|
|
return 110;//PLC连接失败
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
log.Error("执行批次未获取");
|
|
|
return 8;//执行批次未获取
|
|
|
}
|
|
|
}
|
|
|
catch (Exception ex)
|
|
|
{
|
|
|
log.Error(ex.Message);
|
|
|
|
|
|
return 10;//异常报错
|
|
|
}
|
|
|
finally
|
|
|
{
|
|
|
Thread.Sleep(100);
|
|
|
flag = true;
|
|
|
}
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
return 100;//处理中
|
|
|
}
|
|
|
}
|
|
|
|
|
|
private async Task AddReport(XlPlanView exec, int tcheckBatch, decimal total_Weight, decimal total_Error)
|
|
|
{
|
|
|
LR_plan lr = new LR_plan
|
|
|
{
|
|
|
Dosing_Id = "0",
|
|
|
Plan_Id = exec.Plan_Id,
|
|
|
Plan_Serial = exec.Plan_Serial,
|
|
|
Equip_Code = "0",
|
|
|
Recipe_ID = exec.RecipeID,
|
|
|
Recipe_Code = "",
|
|
|
Recipe_Name = exec.Recipe_Name,
|
|
|
Version = exec.Version,
|
|
|
Shift_Id = "",
|
|
|
Shift_Class = "",
|
|
|
Plan_Num = exec.Plan_Num,
|
|
|
Real_Num = exec.Real_Num,
|
|
|
Duration_Time = 0,
|
|
|
End_Date = DateTime.Now.ToString(),
|
|
|
Plan_Batch = tcheckBatch.ToString(),
|
|
|
Total_Weight = total_Weight,
|
|
|
Total_Error = total_Error,
|
|
|
CreateTime = DateTime.Now
|
|
|
|
|
|
};
|
|
|
await _lrPlanRepository.AddAsync(lr);
|
|
|
}
|
|
|
#endregion
|
|
|
|
|
|
#region 更新计划数-完成
|
|
|
/// <summary>
|
|
|
/// 更新计划完成数量-完成
|
|
|
/// </summary>
|
|
|
/// <param name="planId">计划号</param>
|
|
|
/// <param name="quantity">完成数量</param>
|
|
|
/// <returns></returns>
|
|
|
public async Task<bool> UpdatePlanCompletedQuantity(PlcModel mode, string planId, int quantity, int state, DateTime date, decimal totalWeight, decimal totalError)
|
|
|
{
|
|
|
try
|
|
|
{
|
|
|
var planList= await _planRepository.QueryAsync();
|
|
|
if (planList == null) return false;
|
|
|
var plan= planList.FirstOrDefault(d=>d.Plan_Id== planId);
|
|
|
if (plan == null) return false;
|
|
|
|
|
|
plan.Real_Num = mode.plc.ReadInt16("DB110.DBW212");
|
|
|
plan.End_Date = date.ToString();
|
|
|
plan.Plan_State = state;
|
|
|
plan.Plan_TotalWeight = totalWeight;
|
|
|
plan.Plan_TotalError = totalError;
|
|
|
plan.Plan_StateText = StateToShow(state);
|
|
|
var result= await _planRepository.UpdateAsync(plan);
|
|
|
return result;
|
|
|
}
|
|
|
catch (Exception)
|
|
|
{
|
|
|
return false;
|
|
|
}
|
|
|
}
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#region 更新计划数
|
|
|
/// <summary>
|
|
|
/// 更新计划完成数量
|
|
|
/// </summary>
|
|
|
/// <param name="planId">计划号</param>
|
|
|
/// <param name="quantity">完成数量</param>
|
|
|
/// <returns></returns>
|
|
|
public async Task<bool> UpdatePlanCompletedQuantity(string planId, int quantity, decimal totalWeight, decimal totalError)
|
|
|
{
|
|
|
try
|
|
|
{
|
|
|
var planList = await _planRepository.QueryAsync();
|
|
|
if (planList == null) return false;
|
|
|
var plan = planList.FirstOrDefault(d => d.Plan_Id == planId);
|
|
|
if (plan == null) return false;
|
|
|
|
|
|
plan.Real_Num = quantity;
|
|
|
plan.Plan_TotalWeight = totalWeight;
|
|
|
plan.Plan_TotalError = totalError;
|
|
|
var result = await _planRepository.UpdateAsync(plan);
|
|
|
return result;
|
|
|
}
|
|
|
catch (Exception)
|
|
|
{
|
|
|
return false;
|
|
|
}
|
|
|
}
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#region 将计划运行状态转换为文字进行显示
|
|
|
|
|
|
/// <summary>
|
|
|
/// 将计划运行状态转换为文字进行显示
|
|
|
/// </summary>
|
|
|
/// <param name="stateNum">计划状态代码</param>
|
|
|
/// <returns>显示的文字信息</returns>
|
|
|
public static string StateToShow(int stateNum)
|
|
|
{
|
|
|
string reStr = null;
|
|
|
|
|
|
if (stateNum == 3)
|
|
|
{
|
|
|
reStr = "正在运行";
|
|
|
}
|
|
|
else if (stateNum == 4)
|
|
|
{
|
|
|
reStr = "已下传";
|
|
|
}
|
|
|
else if (stateNum == 5)
|
|
|
{
|
|
|
reStr = "未启动";
|
|
|
}
|
|
|
else if (stateNum == 7)
|
|
|
{
|
|
|
reStr = "已终止";
|
|
|
}
|
|
|
else if (stateNum == 8)
|
|
|
{
|
|
|
reStr = "已完成";
|
|
|
}
|
|
|
|
|
|
return reStr;
|
|
|
}
|
|
|
|
|
|
|
|
|
#endregion
|
|
|
|
|
|
#region 获取批次信息
|
|
|
public int GetTcheckBatch(PlcModel model)
|
|
|
{
|
|
|
int tb = 0;
|
|
|
int i = 0;
|
|
|
do
|
|
|
{
|
|
|
tb = model.plc.ReadInt16("DB110.DBW212");
|
|
|
i++;
|
|
|
} while (i >3);
|
|
|
log.Info("获取批次：" + tb);
|
|
|
return tb;
|
|
|
}
|
|
|
#endregion
|
|
|
|
|
|
#region 获取当前正在称量的物料
|
|
|
public Task GetCurrentMaterial()
|
|
|
{
|
|
|
//down = await _planRepository.GetDownLoadPlan();
|
|
|
//if (down.Count() == 0) { return 0; }
|
|
|
return Task.CompletedTask;
|
|
|
}
|
|
|
#endregion
|
|
|
|
|
|
#region 料框防错验证——只验证单料
|
|
|
public async Task<MessageModel<bool>> MaterialVerification(string barCode)
|
|
|
{
|
|
|
MessageModel<bool> messageModel = new MessageModel<bool>();
|
|
|
Hw_Barrel hw_Barrel = await _hw_BarrelRepository.FirstAsync(d => d.BarCode == barCode);
|
|
|
if (hw_Barrel == null)
|
|
|
{
|
|
|
messageModel.msg = "未查询到当前料桶信息!";
|
|
|
messageModel.success = false;
|
|
|
return messageModel;
|
|
|
}
|
|
|
|
|
|
xl_plan xl = await _planRepository.FirstAsync(d => d.Plan_State == 3);
|
|
|
if (xl == null)
|
|
|
{
|
|
|
messageModel.msg = "未查询到计划执行信息!";
|
|
|
messageModel.success = false;
|
|
|
return messageModel;
|
|
|
}
|
|
|
List<xl_weigh> xlList = await _xlWeighRepository.QueryAsync(d => d.Recipe_ID == xl.Recipe_ID);
|
|
|
if (xlList.Count > 1)
|
|
|
{
|
|
|
messageModel.msg = "系统无法验证混合物料,只能验证称量单个物料!";
|
|
|
messageModel.success = false;
|
|
|
return messageModel;
|
|
|
}
|
|
|
if (xlList.Count == 0)
|
|
|
{
|
|
|
messageModel.msg = "系统未查询到物料!";
|
|
|
messageModel.success = false;
|
|
|
return messageModel;
|
|
|
}
|
|
|
xl_weigh Weigh = xlList.FirstOrDefault(d => d.Material_ID == hw_Barrel.Material_KeyID);
|
|
|
|
|
|
if (Weigh != null)
|
|
|
{
|
|
|
var material = await _xl_materialRepository.FirstAsync(d => d.ID == Weigh.Material_ID);
|
|
|
messageModel.msg = $"物料验证成功!当前桶物料为[{hw_Barrel.Material_KeyName}],称量物料为[{material.Material_name}]";
|
|
|
messageModel.success = true;
|
|
|
return messageModel;
|
|
|
}
|
|
|
else
|
|
|
{
|
|
|
xl_weigh xl_weigh = xlList.First();
|
|
|
var material = await _xl_materialRepository.FirstAsync(d => d.ID == xl_weigh.Material_ID);
|
|
|
messageModel.msg = $"物料验证失败!当前桶物料为[{hw_Barrel.Material_KeyName}],称量物料为[{material.Material_name}]";
|
|
|
messageModel.success = false;
|
|
|
return messageModel;
|
|
|
}
|
|
|
}
|
|
|
#endregion
|
|
|
|
|
|
}
|
|
|
} |