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688 lines
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C#

1 year ago
using Admin.Core.IRepository;
using Admin.Core.Service;
using Admin.Core.IService;
using Admin.Core.Model;
using Admin.Core.Common;
using System.Threading.Tasks;
using System.Linq;
using SqlSugar;
using System;
using log4net;
using Admin.Core.Model.ViewModels;
using System.Collections.Generic;
using System.Threading;
using Admin.Core.PlcServer;
namespace Admin.Core.Service
{
public class xl_materialServices : BaseServices<xl_material>, Ixl_materialServices
{
private static readonly log4net.ILog log = LogManager.GetLogger(typeof(xl_materialServices));
private readonly IBaseRepository<xl_material> _dal;
private readonly Ixl_materialRepository _xl_materialRepository;
private readonly IPmt_BinRepository _pmt_BinRepository;
private readonly Ixl_planRepository _planRepository;//小料计划
private readonly IHw_BarrelRepository _hw_BarrelRepository;
private readonly ILR_planRepository _lrPlanRepository;
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private readonly Ixl_weighRepository _xlWeighRepository;
private readonly IBinFeedingReportRepository _binFeedingReportRepository;
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bool flag = true;
int i = 0;
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#region 构造函数
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public xl_materialServices(IBaseRepository<xl_material> dal, Ixl_materialRepository xl_materialRepository,
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IPmt_BinRepository pmt_BinRepository,Ixl_planRepository planRepository,
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IHw_BarrelRepository hw_BarrelRepository, ILR_planRepository lrPlanRepository,
Ixl_weighRepository xlWeighRepository, IBinFeedingReportRepository binFeedingReportRepository)
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{
this._dal = dal;
base.BaseDal = dal;
_xl_materialRepository = xl_materialRepository;
_pmt_BinRepository = pmt_BinRepository;
_planRepository = planRepository;
_hw_BarrelRepository = hw_BarrelRepository;
_lrPlanRepository = lrPlanRepository;
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_xlWeighRepository = xlWeighRepository;
_binFeedingReportRepository = binFeedingReportRepository;
}
#endregion
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#region 小料投料执行类型防差错
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/// <summary>
/// 执行类型防差错
/// </summary>
/// <param name="binSerial">料仓号</param>
/// <param name="state">状态</param>
/// <param name="materialCode">物料编码</param>
/// <param name="weight">物料重量</param>
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/// <param name="barCode">物料二维码</param>
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/// <returns></returns>
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public async Task<MessageModel<bool>> ExecPlcState(int binSerial, int state, string materialCode, decimal weight,string? barCode)
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{
MessageModel<bool> mesage=new MessageModel<bool>();
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log.Info(materialCode + "|" + weight);
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string station = string.Empty;
try
{
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if (string.IsNullOrEmpty(barCode.Trim()))
{
mesage.success = false;
mesage.msg = "原材料二维码为空!请检查后重试";
return mesage;
}
station = GetStationPoint(binSerial, station);
var plcList = PlcHelper.siemensList.SingleOrDefault(d => d.EquipName.Equals("小料PLC"));
if (plcList.plc.IsConnected)
{
int ponintVal= plcList.plc.ReadInt16(station);
if (ponintVal == 1)
{
mesage.success = false;
mesage.msg = "锁已开,无需重复操作!";
return mesage;
}
var pmtBin = await _pmt_BinRepository.FirstAsync(d => d.Bin_Serial == binSerial);
var material = await _xl_materialRepository.FirstAsync(d => d.ID == pmtBin.Material_ID);
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if (!string.IsNullOrEmpty(barCode.Trim()))
{
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string[] str = barCode.Split("-");
//保存料仓投料重量
Hw_BinTypeErrorPreventionReport hw = new Hw_BinTypeErrorPreventionReport()
{
BinID = binSerial,
Bin_Name = pmtBin.Bin_Name,
Bin_Code = pmtBin.Bin_Code,
MaterialID = pmtBin.Material_ID,
MaterialName = material.Material_name,
Material_Code = material.Material_code,
Material_InventoryCode = str[0],
Material_BatchNumber = str[1],
Material_SerialCode = str[2],
BarCodeStr = barCode,
CreateTime = DateTime.Now
};
Hw_BinAlarm binAlarm = new Hw_BinAlarm();
binAlarm.BinId = binSerial;
binAlarm.BinName = pmtBin.Bin_Name;
binAlarm.MaterialCode = pmtBin.Material_ID;
binAlarm.MaterialName = material.Material_name;
binAlarm.Weights = weight;
binAlarm.TypeName = "入库";
binAlarm.CreateTime = DateTime.Now;
//同时记录该扫码到数据库中
pmtBin.BinWeight = pmtBin.BinWeight + weight;
bool saveResult = await _pmt_BinRepository.AddData(binAlarm, hw, pmtBin);
}
bool result = plcList.plc.WriteInt16(station, state.ToString());//写入开锁点位
if (result)
{
mesage.success = true;
mesage.msg = "开锁成功!";
}
else
{
mesage.success = true;
mesage.msg = "开锁失败!";
}
return mesage;
}
mesage.success = false;
mesage.msg = "PLC连接失败";
return mesage;
}
catch (Exception ex)
{
mesage.success = false;
mesage.msg = $"开锁异常:{ex.Message}";
return mesage;
}
}
#region 获取料仓
/// <summary>
/// 获取料仓
/// </summary>
/// <param name="binSerial"></param>
/// <param name="station"></param>
/// <returns></returns>
private static string GetStationPoint(int binSerial, string station)
{
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#region 获取点位-小料料仓
switch (binSerial)
{
case 1:
station = "DB127.DBW2";
break;
case 2:
station = "DB127.DBW4";
break;
case 3:
station = "DB127.DBW6";
break;
case 4:
station = "DB127.DBW8";
break;
case 5:
station = "DB127.DBW10";
break;
case 6:
station = "DB127.DBW12";
break;
case 7:
station = "DB127.DBW14";
break;
case 8:
station = "DB127.DBW16";
break;
case 9:
station = "DB127.DBW18";
break;
case 10:
station = "DB127.DBW20";
break;
case 11:
station = "DB127.DBW22";
break;
case 12:
station = "DB127.DBW24";
break;
case 13:
station = "DB127.DBW26";
break;
case 14:
station = "DB127.DBW28";
break;
case 15:
station = "DB127.DBW30";
break;
case 16:
station = "DB127.DBW32";
break;
case 17:
station = "DB127.DBW34";
break;
case 18:
station = "DB127.DBW36";
break;
case 19:
station = "DB127.DBW38";
break;
case 20:
station = "DB127.DBW40";
break;
case 21:
station = "DB127.DBW42";
break;
case 22:
station = "DB127.DBW44";
break;
case 23:
station = "DB127.DBW46";
break;
case 24:
station = "DB127.DBW48";
break;
case 25:
station = "DB127.DBW50";
break;
case 26:
station = "DB127.DBW52";
break;
case 27:
station = "DB127.DBW54";
break;
case 28:
station = "DB127.DBW56";
break;
default:
break;
}
#endregion
return station;
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}
#endregion
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#endregion
#region 根据料仓条码获取物料
/// <summary>
/// 根据料仓条码获取物料
/// </summary>
/// <param name="code"></param>
/// <returns></returns>
//public async Task<MessageModel<BinView>> GetByBinCode(string code)
//{
// BinView view = new BinView();
// var binList = await _pmt_BinRepository.QueryAsync();
// if (binList == null) return null;
// Pmt_Bin bin = binList.FirstOrDefault(d => d.Bin_Code == code);
// var _materialList = await _xl_materialRepository.QueryAsync(d => d.IsEnable == "是");
// if (_materialList == null) return null;
// xl_material mater = _materialList.Where(d => d.ID == bin.Material_ID).Take(1).FirstOrDefault(d => d.ID == bin.Material_ID);
// log.Info($"测试1");
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//view.Bin_Serial = bin.Bin_Serial;
//view.Bin_Name = bin.Bin_Name;
//view.Bin_Code = bin.Bin_Code;
//view.Material_ID = bin.Material_ID;
//view.Material_Name = "PRS-C-100";// mater.Material_name,
//view.Material_code = "000524";// mater.Material_code
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// return view;
//}
#endregion
#region 根据桶条码获取物料信息
/// <summary>
/// 根据桶条码获取物料信息
/// </summary>
/// <param name="code"></param>
/// <returns></returns>
public async Task<xl_material> GetByMaterialCode(string code)
{
try
{
var query = await _xl_materialRepository.QueryAsync(d=>d.IsEnable == "是");
if (query == null) return null;
var m= query.FirstOrDefault(d => d.Material_code.Trim() == code.Trim());
return m;
}
catch (Exception ex)
{
log.Error(ex.Message);
throw;
}
}
#endregion
#region 扫码料桶,绑定物料、重量批次信息
/// <summary>
/// 扫码料桶,绑定物料、重量批次信息
/// </summary>
/// <param name="code"></param>
/// <returns></returns>
/// <exception cref="NotImplementedException"></exception>
public async Task<int> BindBarrel(string code)
{
List<XlPlanView> down=new List<XlPlanView>();
if (flag)
{
flag = false;
try
{
down = await _planRepository.GetDownLoadPlan();
if (down.Count() == 0) { return 0; }
var exec = down.FirstOrDefault();
var plcList = PlcHelper.siemensList.SingleOrDefault(d => d.EquipName.Equals("小料PLC"));
if (plcList.plc.IsConnected)// 000533
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{
if (plcList.plc.ReadInt16("DB110.DBW90").ObjToInt() == 1)//1检量秤准备好
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{
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decimal tcheckWeight = Convert.ToDecimal(plcList.plc.ReadInt16("DB104.DBW164")) / 1000;//检量秤重量
log.Info($"重量:{tcheckWeight}");
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//绑定桶
var barrelList = await _hw_BarrelRepository.QueryAsync();
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if (barrelList == null) return 1;
Hw_Barrel barrel = barrelList.FirstOrDefault(d => d.BarCode == code.Trim());
bool bl = barrel == null?true:false;
if (barrel == null) return 2;
//if (!string.IsNullOrEmpty(barrel.MaterialID)) return 3;//判断桶是否绑定
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barrel.MaterialID = exec.RecipeID;//配方主键
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barrel.MaterialName = exec.Recipe_Name;//配方名称
barrel.PlanId = exec.Plan_Id;
barrel.Weight = tcheckWeight;
barrel.CreateDateTime = DateTime.Now;
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int tcheckBatch = GetTcheckBatch(plcList);//当前执行的车次
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log.Info("批次:" + tcheckBatch.ToString());
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if (tcheckBatch > 0)
{
int batch = exec.Plan_Num - tcheckBatch;//剩余批次
decimal error = exec.Total_Weight - Convert.ToDecimal(tcheckWeight);//实际误差
decimal total_Weight = exec.Plan_TotalWeight + tcheckWeight;//重量累加
decimal total_Error = exec.Plan_TotalError + error;//误差累加
decimal totalMaxError = exec.Total_Weight + exec.Total_Error;//最大值
decimal totalMinError = exec.Total_Weight - exec.Total_Error;//最小值
if (totalMinError <= tcheckWeight && tcheckWeight <= totalMaxError)//在误差之内
{
await _hw_BarrelRepository.UpdateAsync(barrel);
//total_Weight = total_Weight;
//total_Error = total_Error;
if (batch == 0) //完成
{
log.Info($"no1>>剩余批次:{batch}>计划批次:{exec.Plan_Num}》当前批次》{tcheckBatch}");
await _hw_BarrelRepository.UpdateAsync(barrel);
var r = await UpdatePlanCompletedQuantity(plcList, exec.Plan_Id, tcheckBatch, 8, DateTime.Now, total_Weight, total_Error);
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//log.Info("称量完成:" + r);
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if (r)
{
//判断上位机判断当前值与配方总重满足要求时置“2”
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plcList.plc.WriteInt32("DB110.DBW88", 2);//2上位机完成,实点位为DB110.DBW90
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return 6;
}
else
{
return 99;
}
}
else
{
log.Info($"no2>>剩余批次:{batch}>计划批次:{exec.Plan_Num}》当前批次》{tcheckBatch}");
await _hw_BarrelRepository.UpdateAsync(barrel);
var r = await UpdatePlanCompletedQuantity(exec.Plan_Id, tcheckBatch, total_Weight, total_Error);
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//log.Info("称量未完成:" + r);
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if (r)
{
//判断上位机判断当前值与配方总重满足要求时置“2”
plcList.plc.WriteInt32("DB110.DBW88", 2);
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return 6;
}
else
{
return 99;
}
}
}
else
{
//total_Weight = total_Weight / 100;
//total_Error = total_Error / 100;
if (batch == 0)//完成
{
log.Info($"no3>>剩余批次:{batch}>计划批次:{exec.Plan_Num}》当前批次》{tcheckBatch}");
await _hw_BarrelRepository.UpdateAsync(barrel);
bool r = await UpdatePlanCompletedQuantity(plcList,exec.Plan_Id, tcheckBatch, 8, DateTime.Now, total_Weight, total_Error);
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log.Info("超重-称量完成:" + r);
if (r)
{
//6检量超差记录
plcList.plc.WriteInt32("DB110.DBW88", 6);//6检量超差
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return 6;
}
else
{
return 99;
}
}
else
{
log.Info($"no4>>剩余批次:{batch}>计划批次:{exec.Plan_Num}》当前批次》{tcheckBatch}");
await _hw_BarrelRepository.UpdateAsync(barrel);
bool r = await UpdatePlanCompletedQuantity(exec.Plan_Id, tcheckBatch, total_Weight, total_Error);
log.Info("超重-称量未完成:" + r);
if (r)
{
//6检量超差记录
plcList.plc.WriteInt32("DB110.DBW88", 6);//6检量超差
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return 6;
}
else
{
return 99;
}
}
}
}
else
{
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log.Error("检量称状态显示未完成");
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return 110;//检量称状态显示未完成
}
}
else
{
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log.Error("PLC连接失败");
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return 110;//PLC连接失败
}
}
else
{
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log.Error("执行批次未获取");
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return 8;//执行批次未获取
}
}
catch (Exception ex)
{
log.Error(ex.Message);
return 10;//异常报错
}
finally
{
Thread.Sleep(100);
flag = true;
}
}
else
{
return 100;//处理中
}
}
private async Task AddReport(XlPlanView exec, int tcheckBatch, decimal total_Weight, decimal total_Error)
{
LR_plan lr = new LR_plan
{
Dosing_Id = "0",
Plan_Id = exec.Plan_Id,
Plan_Serial = exec.Plan_Serial,
Equip_Code = "0",
Recipe_ID = exec.RecipeID,
Recipe_Code = "",
Recipe_Name = exec.Recipe_Name,
Version = exec.Version,
Shift_Id = "",
Shift_Class = "",
Plan_Num = exec.Plan_Num,
Real_Num = exec.Real_Num,
Duration_Time = 0,
End_Date = DateTime.Now.ToString(),
Plan_Batch = tcheckBatch.ToString(),
Total_Weight = total_Weight,
Total_Error = total_Error,
CreateTime = DateTime.Now
};
await _lrPlanRepository.AddAsync(lr);
}
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#endregion
#region 更新计划数-完成
/// <summary>
/// 更新计划完成数量-完成
/// </summary>
/// <param name="planId">计划号</param>
/// <param name="quantity">完成数量</param>
/// <returns></returns>
public async Task<bool> UpdatePlanCompletedQuantity(PlcModel mode, string planId, int quantity, int state, DateTime date, decimal totalWeight, decimal totalError)
{
try
{
var planList= await _planRepository.QueryAsync();
if (planList == null) return false;
var plan= planList.FirstOrDefault(d=>d.Plan_Id== planId);
if (plan == null) return false;
plan.Real_Num = mode.plc.ReadInt16("DB110.DBW212");
plan.End_Date = date.ToString();
plan.Plan_State = state;
plan.Plan_TotalWeight = totalWeight;
plan.Plan_TotalError = totalError;
plan.Plan_StateText = StateToShow(state);
var result= await _planRepository.UpdateAsync(plan);
return result;
}
catch (Exception)
{
return false;
}
}
#endregion
#region 更新计划数
/// <summary>
/// 更新计划完成数量
/// </summary>
/// <param name="planId">计划号</param>
/// <param name="quantity">完成数量</param>
/// <returns></returns>
public async Task<bool> UpdatePlanCompletedQuantity(string planId, int quantity, decimal totalWeight, decimal totalError)
{
try
{
var planList = await _planRepository.QueryAsync();
if (planList == null) return false;
var plan = planList.FirstOrDefault(d => d.Plan_Id == planId);
if (plan == null) return false;
plan.Real_Num = quantity;
plan.Plan_TotalWeight = totalWeight;
plan.Plan_TotalError = totalError;
var result = await _planRepository.UpdateAsync(plan);
return result;
}
catch (Exception)
{
return false;
}
}
#endregion
#region 将计划运行状态转换为文字进行显示
/// <summary>
/// 将计划运行状态转换为文字进行显示
/// </summary>
/// <param name="stateNum">计划状态代码</param>
/// <returns>显示的文字信息</returns>
public static string StateToShow(int stateNum)
{
string reStr = null;
if (stateNum == 3)
{
reStr = "正在运行";
}
else if (stateNum == 4)
{
reStr = "已下传";
}
else if (stateNum == 5)
{
reStr = "未启动";
}
else if (stateNum == 7)
{
reStr = "已终止";
}
else if (stateNum == 8)
{
reStr = "已完成";
}
return reStr;
}
#endregion
#region 获取批次信息
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public int GetTcheckBatch(PlcModel model)
{
int tb = 0;
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int i = 0;
do
{
tb = model.plc.ReadInt16("DB110.DBW212");
i++;
} while (i >3);
log.Info("获取批次:" + tb);
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return tb;
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}
#endregion
#region 获取当前正在称量的物料
public Task GetCurrentMaterial()
{
//down = await _planRepository.GetDownLoadPlan();
//if (down.Count() == 0) { return 0; }
return Task.CompletedTask;
}
#endregion
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#region 料框防错验证——只验证单料
public async Task<MessageModel<bool>> MaterialVerification(string barCode)
{
MessageModel<bool> messageModel = new MessageModel<bool>();
Hw_Barrel hw_Barrel = await _hw_BarrelRepository.FirstAsync(d => d.BarCode == barCode);
if (hw_Barrel == null)
{
messageModel.msg = "未查询到当前料桶信息!";
messageModel.success = false;
return messageModel;
}
xl_plan xl = await _planRepository.FirstAsync(d => d.Plan_State == 3);
if (xl == null)
{
messageModel.msg = "未查询到计划执行信息!";
messageModel.success = false;
return messageModel;
}
List<xl_weigh> xlList = await _xlWeighRepository.QueryAsync(d => d.Recipe_ID == xl.Recipe_ID);
if (xlList.Count > 1)
{
messageModel.msg = "系统无法验证混合物料,只能验证称量单个物料!";
messageModel.success = false;
return messageModel;
}
if (xlList.Count == 0)
{
messageModel.msg = "系统未查询到物料!";
messageModel.success = false;
return messageModel;
}
xl_weigh Weigh = xlList.FirstOrDefault(d => d.Material_ID == hw_Barrel.Material_KeyID);
if (Weigh != null)
{
var material = await _xl_materialRepository.FirstAsync(d => d.ID == Weigh.Material_ID);
messageModel.msg = $"物料验证成功!当前桶物料为[{hw_Barrel.Material_KeyName}],称量物料为[{material.Material_name}]";
messageModel.success = true;
return messageModel;
}
else
{
xl_weigh xl_weigh = xlList.First();
var material = await _xl_materialRepository.FirstAsync(d => d.ID == xl_weigh.Material_ID);
messageModel.msg = $"物料验证失败!当前桶物料为[{hw_Barrel.Material_KeyName}],称量物料为[{material.Material_name}]";
messageModel.success = false;
return messageModel;
}
}
#endregion
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}
}