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329 lines
14 KiB
C#
329 lines
14 KiB
C#
using Admin.Core.Common.Helper;
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using Admin.Core.IRepository;
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using Admin.Core.IService;
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using Admin.Core.Model;
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using Admin.Core.Model.Model_New;
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using Aucma.Core.HwPLc;
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using Newtonsoft.Json;
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using StackExchange.Profiling.Internal;
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using System;
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using System.Collections.Generic;
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using System.Drawing;
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using System.Linq;
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using System.Text;
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using System.Threading.Tasks;
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namespace Aucma.Core.Tasks.Business
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{
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/// <summary>
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/// 采集灌注数据
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/// </summary>
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public class PerfusionCollection
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{
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Semaphore semaphore = new Semaphore(1, 1);
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protected readonly IPerfusionRecordServices? _perfusionRecordServices;
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protected readonly IPerfusionAlarmServices? _perfusionAlarmServices;
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protected readonly IPerfusionDeviceStatusServices? _perfusionDeviceStatusServices;
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private readonly IMaterialCompletionServices _materialCompletionServices;
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private readonly IPrintBarCodeServices _printBarCodeServices;
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bool flag = true;
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private static System.Text.ASCIIEncoding asciiEncoding = new System.Text.ASCIIEncoding();
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private Perfusion_Record record;
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private Perfusion_Record temprRecord;
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private Perfusion_DeviceStatus perfusion_DeviceStatus = new Perfusion_DeviceStatus();
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private Perfusion_Alarm perfusion_Alarm = new Perfusion_Alarm();
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public PerfusionCollection(IPerfusionRecordServices perfusionRecordServices, IPerfusionAlarmServices perfusionAlarmServices,
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IPerfusionDeviceStatusServices perfusionDeviceStatusServices, IMaterialCompletionServices materialCompletionServices,
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IPrintBarCodeServices printBarCodeServices)
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{
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_perfusionRecordServices = perfusionRecordServices;
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_perfusionAlarmServices = perfusionAlarmServices;
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_perfusionDeviceStatusServices = perfusionDeviceStatusServices;
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_materialCompletionServices = materialCompletionServices;
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_printBarCodeServices = printBarCodeServices;
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startCollect();
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}
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public void startCollect()
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{
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Task.Run(() =>
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{
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Thread.Sleep(3000);
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Console.WriteLine($"【{DateTime.Now}】》灌注数据采集服务开启");
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var obj = PlcHelper.siemensList.FirstOrDefault(d => d.EquipName.Equals("PerfusionPlc"));
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if (obj != null)
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{
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while (true)
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{
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if (flag)
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{
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flag = false;
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try
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{
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bool signal = obj.plc.ReadBool("DB55.84.0");
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if (signal == false)
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{
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Console.WriteLine($"【{DateTime.Now}】》当前灌注采集信号：{signal}");
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Thread.Sleep(1000);
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continue;
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}
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Console.WriteLine($"【{DateTime.Now}】》当前灌注采集信号：{signal}");
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Console.WriteLine($"【{DateTime.Now}】》灌注数据开始采集");
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//采集数据
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record = ReadEquipSystem(obj, record, perfusion_DeviceStatus, perfusion_Alarm);
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if (record == null) continue;
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if (string.IsNullOrEmpty(record.PerfusionBoxCode)) continue;
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Console.WriteLine($"【{DateTime.Now}】》灌注数据条码：[{record.PerfusionBoxCode}],灌注状态：[{record.PerfusionResult}]");
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var tempRecord = _perfusionRecordServices.FirstAsync(d => d.PerfusionBoxCode.Equals(record.PerfusionBoxCode) && d.PerfusionResult == record.PerfusionResult).Result;
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if (tempRecord != null)
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{
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Console.WriteLine($"【{DateTime.Now}】》灌注数据条码：[{record.PerfusionBoxCode}],灌注结果：[{record.PerfusionResult}],已存在系统中");
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Thread.Sleep(1000);
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continue;
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}
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#region 更新设备状态
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Perfusion_DeviceStatus device = _perfusionDeviceStatusServices.FirstAsync().Result;
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if (device == null)
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{
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_ = _perfusionDeviceStatusServices.AddAsync(perfusion_DeviceStatus).Result;
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}
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else
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{
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device.PerfusionStatus = perfusion_DeviceStatus.PerfusionStatus;
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var rsult = _perfusionDeviceStatusServices.UpdateAsync(device).Result;
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}
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#endregion
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#region 更新报警信息
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if (perfusion_Alarm.PerfusionStatus > 0)
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{
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int a = _perfusionAlarmServices.AddAsync(perfusion_Alarm).Result;
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}
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#endregion
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//充注结束
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int result = _perfusionRecordServices.AddAsync(record).Result;
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if (result == 0)
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{
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//添加过点数
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if (record.PerfusionResult==8)
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{
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InsertToCompleteAndCheck(record);
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}
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Console.WriteLine(record.ToJson());
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}
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bool r = obj.plc.WriteBool("DB55.84.0", false);//存盘成功写入bool
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Console.WriteLine($"【{DateTime.Now}】》灌注数据采集结束写入复位信号{r}");
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}
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catch (Exception ex)
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{
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Console.WriteLine(ex);
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}
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finally { flag = true; }
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}
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}
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}
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});
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}
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/// <summary>
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/// 采集灌注参数
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/// </summary>
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/// <returns></returns>
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static Perfusion_Record ReadEquipSystem(Aucma.Core.HwPLc.PlcModel obj, Perfusion_Record record, Perfusion_DeviceStatus deviceStatus, Perfusion_Alarm alarmInfo)
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{
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record = new Perfusion_Record();
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byte[] info = obj.plc.Read("DB55.0", 84);
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byte[] codeInfo = obj.plc.Read("DB60.0", 46);
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if (info == null) return null;
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#region 灌注记录赋值
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record.PerfusionActualVolume = byteToDouble(info.Skip(0).Take(8).ToArray()).ToString().Replace("\0", "");
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record.PerfusionR = byteToFloat(info.Skip(8).Take(4).ToArray()).ToString().ToString().Replace("\0", "");
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record.PerfusionL = byteToFloat(info.Skip(54).Take(4).ToArray()).ToString().Replace("\0", "");
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record.PerfusionDuration = int.Parse(StringChange.bytesToHexStr(info.Skip(12).Take(4).ToArray(), 4), System.Globalization.NumberStyles.HexNumber).ToString().Replace("\0", "");
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record.Yield = int.Parse(StringChange.bytesToHexStr(info.Skip(16).Take(4).ToArray(), 4), System.Globalization.NumberStyles.HexNumber).ToString().Replace("\0", "");
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record.PerfusionBoxCode = asciiEncoding.GetString(codeInfo.Skip(2).Take(22).ToArray()).Trim('\n').Replace("\0", "");
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record.PerfusionRefrigerantTypeLeft = asciiEncoding.GetString(codeInfo.Skip(28).Take(7).ToArray()).Trim('\n').Replace("\0", "");
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record.PerfusionRefrigerantTypeRight = asciiEncoding.GetString(codeInfo.Skip(38).Take(7).ToArray()).Trim('\n').Replace("\0", "");
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record.PerfusionSetVolume = byteToFloat(info.Skip(78).Take(4).ToArray()).ToString().Replace("\0", "");
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record.PerfusionSystem = short.Parse(StringChange.bytesToHexStr(info.Skip(82).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber).ToString().Replace("\0", "");
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///灌注完成状态字
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record.PerfusionFinishStatus = short.Parse(StringChange.bytesToHexStr(info.Skip(46).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber).ToString().Replace("\0", "");
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record.PerfusionResult = short.Parse(StringChange.bytesToHexStr(info.Skip(48).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
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record.CreatedBy = "equip";
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record.CreatedTime = DateTime.Now;
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record.UpdatedBy = "equip";
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record.UpdatedTime = DateTime.Now;
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#endregion
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// Console.WriteLine("灌注记录：" + record.ToJson());
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#region 设备状态赋值
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deviceStatus.PerfusionDevicetype = "灌注";
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deviceStatus.PerfusionStatus = short.Parse(StringChange.bytesToHexStr(info.Skip(50).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
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deviceStatus.CreatedBy = "equip";
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deviceStatus.CreatedTime = DateTime.Now;
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deviceStatus.UpdatedBy = "equip";
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deviceStatus.UpdatedTime = DateTime.Now;
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#endregion
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// Console.WriteLine("设备状态:" + deviceStatus.ToJson());
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#region 设备报警赋值
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alarmInfo.PerfusionBoxcode = record.PerfusionBoxCode;
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alarmInfo.PerfusionStatus = short.Parse(StringChange.bytesToHexStr(info.Skip(52).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
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alarmInfo.PerfusionAlarm = AlarmTrans(alarmInfo.PerfusionStatus);
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alarmInfo.PerfusionCompleted = "1";
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alarmInfo.CreatedBy = "equip";
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alarmInfo.CreatedTime = DateTime.Now;
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alarmInfo.UpdatedBy = "equip";
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alarmInfo.UpdatedTime = DateTime.Now;
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#endregion
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// Console.WriteLine("报警信息:" + alarmInfo.ToJson());
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// Console.WriteLine("\n");
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return record;
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}
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static string AlarmTrans(short code)
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{
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string result = "";
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switch (code)
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{
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case 2: result = "充注枪真空不合格"; break;
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case 4: result = "充注故障"; break;
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case 8: result = "充注时真空度超限定"; break;
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case 16: result = "回升检测不合格"; break;
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case 32: result = "工件真空不合格"; break;
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case 64: result = "平衡缸接近开关异常"; break;
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case 128: result = "增压超时"; break;
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case 256: result = "风压不足"; break;
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}
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return result;
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}
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#region 字符工具转换方法
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/// byte[]转十进制ascii码
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/// </summary>
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/// <param name="bytes"></param>
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static string ByteArrayToString(byte[] bytes)
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{
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string result = string.Empty;
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foreach (byte b in bytes)
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{
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int decimalValue = Convert.ToInt32(b); // 将字节转换为十进制值
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result += decimalValue;
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}
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return result;
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}
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/// <summary>
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/// byte[]转二进制
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/// </summary>
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/// <param name="bytes"></param>
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static string ByteArrayToBinary(byte[] bytes)
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{
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StringBuilder binaryString = new StringBuilder();
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foreach (byte b in bytes)
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{
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binaryString.Append(Convert.ToString(b, 2).PadLeft(8, '0'));
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}
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// Console.WriteLine(binaryString);
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string reversedStr = new string(binaryString.ToString().Reverse().ToArray());
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// Console.WriteLine(reversedStr);
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return reversedStr;
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}
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/// <summary>
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/// 根据二进制字符串确定夹具状态 1正常生产 2暂停生产
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/// </summary>
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static int judgeStatus(string str1)
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{
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int item1 = 0;
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if (str1.Substring(0, 1) == "1")
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{
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item1 = 1; //
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}
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else if (str1.Substring(1, 1) == "1")
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{
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item1 = 2; //
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}
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return item1;
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}
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/// <summary>
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/// byte数组转换为float
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/// </summary>
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static float byteToFloat(byte[] list)
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{
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float result = 0.00f;
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Array.Reverse(list);
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result = BitConverter.ToSingle(list, 0);
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// 只保留两位小数
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// string str = result.ToString("0.00");
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return result;
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}
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/// <summary>
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/// byte数组转换为double
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/// </summary>
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static double byteToDouble(byte[] list)
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{
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double result = 0;
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Array.Reverse(list);
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result = BitConverter.ToDouble(list, 0);
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return result;
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}
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#endregion
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#region 保存过点数和测温质检
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/// <summary>
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/// 保存过点数和测温质检
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/// </summary>
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/// <param name="list"></param>
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/// <returns></returns>
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public bool InsertToCompleteAndCheck(Perfusion_Record record)
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{
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var printBarCodeList = _printBarCodeServices.QueryAsync().Result;
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PrintBarCode barcode = printBarCodeList.First(d => d.MaterialBarcode == record.PerfusionBoxCode);
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if (barcode == null) return false;
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#region 更新过点数据
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MaterialCompletion completion = new MaterialCompletion();
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completion.OrderCode = barcode.OrderCode;
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completion.MaterialBarcode = record.PerfusionBoxCode;
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completion.MaterialCode = barcode.MaterialCode;
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completion.MaterialName = barcode.MaterialName;
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completion.StationName = "测温检验01";
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completion.ProductLineCode = "CX_02";
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completion.CompleteDate = DateTime.Now;
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#endregion
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int r = _materialCompletionServices.AddAsync(completion).Result;
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if (r > 0) return true;
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else return false;
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}
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#endregion
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}
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}
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