|
|
|
|
using System;
|
|
|
|
|
using System.Collections.Generic;
|
|
|
|
|
using System.Globalization;
|
|
|
|
|
using System.Linq;
|
|
|
|
|
using System.Text;
|
|
|
|
|
using System.Threading;
|
|
|
|
|
using System.Threading.Tasks;
|
|
|
|
|
using System.Windows;
|
|
|
|
|
using System.Windows.Documents;
|
|
|
|
|
using Admin.Core.Common;
|
|
|
|
|
using Admin.Core.IService;
|
|
|
|
|
using Admin.Core.Model;
|
|
|
|
|
using Aucma.Core.HwPLc;
|
|
|
|
|
using Microsoft.Extensions.DependencyInjection;
|
|
|
|
|
using NetTaste;
|
|
|
|
|
|
|
|
|
|
namespace Aucma.Core.SheetMetal.Business;
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 箱壳计划任务处理
|
|
|
|
|
/// </summary>
|
|
|
|
|
public class SheetMetalPlanTaskHandle
|
|
|
|
|
{
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 刷新当前正在执行的计划
|
|
|
|
|
/// </summary>
|
|
|
|
|
public delegate void RefreshCurrentPlanInfo(ExecutePlanInfo planInfo);
|
|
|
|
|
public event RefreshCurrentPlanInfo RefreshCurrentPlanInfoEvent;
|
|
|
|
|
|
|
|
|
|
protected readonly IExecutePlanInfoServices? _executePlanInfoServices;
|
|
|
|
|
protected readonly IRecordSidePanelComplateServices _sidePanelComplateServices;
|
|
|
|
|
protected readonly IRecordBackPanelComplateServices _backPanelComplateServices;
|
|
|
|
|
public HwPLc.PlcModel plc1 = null;
|
|
|
|
|
|
|
|
|
|
public SheetMetalPlanTaskHandle()
|
|
|
|
|
{
|
|
|
|
|
_executePlanInfoServices =
|
|
|
|
|
App.ServiceProvider.GetService<IExecutePlanInfoServices>();
|
|
|
|
|
_sidePanelComplateServices = App.ServiceProvider.GetService<IRecordSidePanelComplateServices>();
|
|
|
|
|
_backPanelComplateServices = App.ServiceProvider.GetService<IRecordBackPanelComplateServices>();
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 初始化下发生产计划,获取已拆分的计划进行下发
|
|
|
|
|
/// </summary>
|
|
|
|
|
public void InitSendPlan()
|
|
|
|
|
{
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
var obj_sidePanel = PlcHelper.melsecList.FirstOrDefault(d => d.EquipName.Equals("SidePanelPlc"));
|
|
|
|
|
var obj_backPanel = PlcHelper.melsecList.FirstOrDefault(d => d.EquipName.Equals("BackPanelPLC"));
|
|
|
|
|
|
|
|
|
|
while (true)
|
|
|
|
|
{
|
|
|
|
|
var planInfos = _executePlanInfoServices.Query(d => d.ProductLineCode.Equals("1001") && d.ExecuteStatus == 1);
|
|
|
|
|
|
|
|
|
|
if(planInfos != null)
|
|
|
|
|
{
|
|
|
|
|
if(planInfos.Count > 0)
|
|
|
|
|
{
|
|
|
|
|
ExecutePlanInfo planInfo = planInfos.First();
|
|
|
|
|
if(planInfo.PlanType == 1) //联合下发
|
|
|
|
|
{
|
|
|
|
|
SendPlanTask(planInfo,obj_sidePanel,obj_backPanel);
|
|
|
|
|
|
|
|
|
|
UpdatePlanTaskByComplate(planInfo);
|
|
|
|
|
|
|
|
|
|
}
|
|
|
|
|
else if(planInfo.PlanType == 2)
|
|
|
|
|
{
|
|
|
|
|
SendPlanTask_SidePanel(planInfo, obj_sidePanel);
|
|
|
|
|
|
|
|
|
|
UpdatePlanTaskByComplate(planInfo);
|
|
|
|
|
|
|
|
|
|
}
|
|
|
|
|
else if(planInfo.PlanType == 3)
|
|
|
|
|
{
|
|
|
|
|
SendPlanTaskTo_BackPanel(planInfo, obj_backPanel);
|
|
|
|
|
|
|
|
|
|
UpdatePlanTaskByComplate(planInfo);
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
else
|
|
|
|
|
{
|
|
|
|
|
Console.WriteLine("未获取到需要下发的任务");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
Thread.Sleep(3000);
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 根据完成记录更新生产计划
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="planInfo"></param>
|
|
|
|
|
private void UpdatePlanTaskByComplate(ExecutePlanInfo planInfo)
|
|
|
|
|
{
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
lock (string.Empty)
|
|
|
|
|
{
|
|
|
|
|
bool isComplate = true;
|
|
|
|
|
|
|
|
|
|
do
|
|
|
|
|
{
|
|
|
|
|
//等待计划执行完成
|
|
|
|
|
List<RecordSidePanelComplate> sidePanelComplates = _sidePanelComplateServices.Query(x => x.ProductlineCode == "1001" && x.PlanCode == planInfo.TaskCode);
|
|
|
|
|
int sumSidePanelAmount = sidePanelComplates.Sum(x => x.OutPutAmount);
|
|
|
|
|
|
|
|
|
|
List<RecordBackPanelComplate> backPanelComplates = _backPanelComplateServices.Query(x => x.ProductlineCode == "1001" && x.PlanCode == planInfo.TaskCode);
|
|
|
|
|
int sumBackPanelAmount = backPanelComplates.Sum(x => x.OutPutAmount);
|
|
|
|
|
|
|
|
|
|
Console.WriteLine($"当前计划:{planInfo.TaskCode};计划产量:{planInfo.PlanAmount};围板完成:{sumSidePanelAmount};背板完成:{sumBackPanelAmount}");
|
|
|
|
|
|
|
|
|
|
int sumAmount = 0;
|
|
|
|
|
|
|
|
|
|
if(planInfo.PlanType == 1)
|
|
|
|
|
{
|
|
|
|
|
if (sumSidePanelAmount >= sumBackPanelAmount)
|
|
|
|
|
{
|
|
|
|
|
sumAmount = sumBackPanelAmount;
|
|
|
|
|
}
|
|
|
|
|
else
|
|
|
|
|
{
|
|
|
|
|
sumAmount = sumSidePanelAmount;
|
|
|
|
|
}
|
|
|
|
|
}else if(planInfo.PlanType == 2)
|
|
|
|
|
{
|
|
|
|
|
sumAmount = sumSidePanelAmount;
|
|
|
|
|
}
|
|
|
|
|
else
|
|
|
|
|
{
|
|
|
|
|
sumAmount = sumBackPanelAmount;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
if (planInfo.PlanAmount - sumAmount == 0)
|
|
|
|
|
{
|
|
|
|
|
planInfo.ExecuteStatus = 3;
|
|
|
|
|
isComplate = false;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
planInfo.CompleteAmount = sumAmount;
|
|
|
|
|
|
|
|
|
|
_executePlanInfoServices.UpdateExecutePlanInfo(planInfo);
|
|
|
|
|
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
|
|
|
|
|
} while (isComplate);
|
|
|
|
|
}
|
|
|
|
|
}catch(Exception ex)
|
|
|
|
|
{
|
|
|
|
|
Console.WriteLine($"计划任务信息更新异常:{ex.Message}");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 联合下发
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="planInfo"></param>
|
|
|
|
|
/// <param name="obj_sidePanel"></param>
|
|
|
|
|
/// <param name="obj_backPanel"></param>
|
|
|
|
|
private void SendPlanTask(ExecutePlanInfo planInfo, PlcModel obj_sidePanel,PlcModel obj_backPanel)
|
|
|
|
|
{
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
Task.Run(() =>
|
|
|
|
|
{
|
|
|
|
|
if (obj_sidePanel != null)
|
|
|
|
|
{
|
|
|
|
|
//计划编号10个字:D6000-D6009、物料编号10个字:D6010-D6019、计划数量1个字:D6020、应答字1个字D6021
|
|
|
|
|
obj_sidePanel.plc.WriteString("D6030", planInfo.TaskCode);
|
|
|
|
|
string processNumber = GetProcessNumberBy(planInfo.MaterialCode);
|
|
|
|
|
obj_sidePanel.plc.WriteString("D6010", "BCD/310NF");
|
|
|
|
|
obj_sidePanel.plc.WriteInt32("D6020", planInfo.PlanAmount);
|
|
|
|
|
obj_sidePanel.plc.WriteInt32("D6021", 1);
|
|
|
|
|
|
|
|
|
|
Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>等待围板设备应答。。。。。。");
|
|
|
|
|
//下发完成后读取PLC应答,应答后复位应答信号
|
|
|
|
|
|
|
|
|
|
#region PLC反馈信号逻辑处理
|
|
|
|
|
//循环读取PLC应答信号,PLC应答后复位应答信号、更新计划状态为执行中
|
|
|
|
|
bool isFlag = true;
|
|
|
|
|
do
|
|
|
|
|
{
|
|
|
|
|
if (obj_sidePanel.plc.ReadInt32("D6021") == 2)
|
|
|
|
|
{
|
|
|
|
|
obj_sidePanel.plc.WriteInt32("D6021", 0);
|
|
|
|
|
Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>收到围板设备应答信号,复位应答地址");
|
|
|
|
|
isFlag = false;
|
|
|
|
|
}
|
|
|
|
|
Thread.Sleep(2000);
|
|
|
|
|
} while (isFlag);
|
|
|
|
|
|
|
|
|
|
//更新计划状态为2执行中
|
|
|
|
|
planInfo.ExecuteStatus = 2;
|
|
|
|
|
_executePlanInfoServices.UpdateExecutePlanInfo(planInfo);
|
|
|
|
|
RefreshCurrentPlanInfoEvent?.Invoke(planInfo);
|
|
|
|
|
#endregion
|
|
|
|
|
//读取设备进度,完成后再次下发新任务
|
|
|
|
|
ReadDeviceComplate_SidePanel(obj_sidePanel);
|
|
|
|
|
|
|
|
|
|
}
|
|
|
|
|
});
|
|
|
|
|
|
|
|
|
|
Task.Run(() =>
|
|
|
|
|
{
|
|
|
|
|
if (obj_backPanel != null)
|
|
|
|
|
{
|
|
|
|
|
//计划编号10个字:D6000-D6009、物料编号10个字:D6010-D6019、计划数量1个字:D6020、应答字1个字D6021
|
|
|
|
|
obj_backPanel.plc.WriteString("D6030", planInfo.TaskCode);
|
|
|
|
|
string processNumber = GetProcessNumberBy(planInfo.MaterialCode);
|
|
|
|
|
obj_backPanel.plc.WriteString("D6010", "BCD/310NF");
|
|
|
|
|
obj_backPanel.plc.WriteInt32("D6020", planInfo.PlanAmount);
|
|
|
|
|
obj_backPanel.plc.WriteInt32("D6021", 1);
|
|
|
|
|
|
|
|
|
|
Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>等待背板设备应答。。。。。。");
|
|
|
|
|
|
|
|
|
|
#region PLC反馈信号逻辑处理
|
|
|
|
|
//循环读取PLC应答信号,PLC应答后复位应答信号、更新计划状态为执行中
|
|
|
|
|
bool isFlag = true;
|
|
|
|
|
do
|
|
|
|
|
{
|
|
|
|
|
|
|
|
|
|
if (obj_backPanel.plc.ReadInt32("D6021") == 2)
|
|
|
|
|
{
|
|
|
|
|
obj_backPanel.plc.WriteInt32("D6021", 0);
|
|
|
|
|
Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>收到背板板设备应答信号,复位应答地址");
|
|
|
|
|
isFlag = false;
|
|
|
|
|
}
|
|
|
|
|
Thread.Sleep(2000);
|
|
|
|
|
} while (isFlag);
|
|
|
|
|
|
|
|
|
|
//更新计划状态为2执行中
|
|
|
|
|
planInfo.ExecuteStatus = 2;
|
|
|
|
|
_executePlanInfoServices.UpdateExecutePlanInfo(planInfo);
|
|
|
|
|
RefreshCurrentPlanInfoEvent?.Invoke(planInfo);
|
|
|
|
|
#endregion
|
|
|
|
|
|
|
|
|
|
//读取设备进度,完成后再次下发新任务
|
|
|
|
|
ReadDeviceComplate_BackPanel(obj_backPanel);
|
|
|
|
|
}
|
|
|
|
|
});
|
|
|
|
|
}
|
|
|
|
|
catch (Exception ex)
|
|
|
|
|
{
|
|
|
|
|
MessageBox.Show($"围板⽣产计划下发异常:{ex.Message}", "提示", MessageBoxButton.OK, MessageBoxImage.Error,
|
|
|
|
|
MessageBoxResult.OK, MessageBoxOptions.DefaultDesktopOnly);
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 下发围板生产计划
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="planInfo"></param>
|
|
|
|
|
/// <param name="obj"></param>
|
|
|
|
|
public void SendPlanTask_SidePanel(ExecutePlanInfo planInfo, PlcModel obj_sidePanel)
|
|
|
|
|
{
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
Task.Run(() =>
|
|
|
|
|
{
|
|
|
|
|
if (obj_sidePanel != null)
|
|
|
|
|
{
|
|
|
|
|
//计划编号10个字:D6000-D6009、物料编号10个字:D6010-D6019、计划数量1个字:D6020、应答字1个字D6021
|
|
|
|
|
obj_sidePanel.plc.WriteString("D6030", planInfo.TaskCode);
|
|
|
|
|
string processNumber = GetProcessNumberBy(planInfo.MaterialCode);
|
|
|
|
|
obj_sidePanel.plc.WriteString("D6010", "BCD/310NF");
|
|
|
|
|
obj_sidePanel.plc.WriteInt32("D6020", planInfo.PlanAmount);
|
|
|
|
|
obj_sidePanel.plc.WriteInt32("D6021", 1);
|
|
|
|
|
|
|
|
|
|
Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>等待围板设备应答。。。。。。");
|
|
|
|
|
//下发完成后读取PLC应答,应答后复位应答信号
|
|
|
|
|
|
|
|
|
|
#region PLC反馈信号逻辑处理
|
|
|
|
|
//循环读取PLC应答信号,PLC应答后复位应答信号、更新计划状态为执行中
|
|
|
|
|
bool isFlag = true;
|
|
|
|
|
do
|
|
|
|
|
{
|
|
|
|
|
if (obj_sidePanel.plc.ReadInt32("D6021") == 2)
|
|
|
|
|
{
|
|
|
|
|
obj_sidePanel.plc.WriteInt32("D6021", 0);
|
|
|
|
|
Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>收到围板设备应答信号,复位应答地址");
|
|
|
|
|
isFlag = false;
|
|
|
|
|
}
|
|
|
|
|
Thread.Sleep(2000);
|
|
|
|
|
} while (isFlag);
|
|
|
|
|
|
|
|
|
|
//更新计划状态为2执行中
|
|
|
|
|
planInfo.ExecuteStatus = 2;
|
|
|
|
|
_executePlanInfoServices.UpdateExecutePlanInfo(planInfo);
|
|
|
|
|
RefreshCurrentPlanInfoEvent?.Invoke(planInfo);
|
|
|
|
|
#endregion
|
|
|
|
|
//读取设备进度,完成后再次下发新任务
|
|
|
|
|
ReadDeviceComplate_SidePanel(obj_sidePanel);
|
|
|
|
|
|
|
|
|
|
}
|
|
|
|
|
});
|
|
|
|
|
}
|
|
|
|
|
catch (Exception ex)
|
|
|
|
|
{
|
|
|
|
|
MessageBox.Show($"围板⽣产计划下发异常:{ex.Message}", "提示", MessageBoxButton.OK, MessageBoxImage.Error,
|
|
|
|
|
MessageBoxResult.OK, MessageBoxOptions.DefaultDesktopOnly);
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 读取围板生产数据
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="obj"></param>
|
|
|
|
|
public void ReadDeviceComplate_SidePanel(PlcModel obj)
|
|
|
|
|
{
|
|
|
|
|
bool isFlag = true;
|
|
|
|
|
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
do
|
|
|
|
|
{
|
|
|
|
|
//D6030
|
|
|
|
|
//计划编号:D6030-D6039,物料编号:D6040-D6049,计划完成数:D6050,计划下线数:D6051,设备状态:D6052-D6056,生产节拍:D6057-D6058
|
|
|
|
|
byte[] info = obj.plc.Read("D6030", 59);
|
|
|
|
|
|
|
|
|
|
if(info == null)
|
|
|
|
|
{
|
|
|
|
|
Thread.Sleep(1000);
|
|
|
|
|
continue;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
//计划编号
|
|
|
|
|
string planCode = Encoding.ASCII.GetString(info.Skip(0).Take(20).ToArray());
|
|
|
|
|
//物料编号
|
|
|
|
|
string materialCode = Encoding.ASCII.GetString(info.Skip(20).Take(20).ToArray());
|
|
|
|
|
//完成数量
|
|
|
|
|
int complateAmount = short.Parse(bytesToHexStr(info.Skip(40).Take(1).ToArray(), 1), System.Globalization.NumberStyles.HexNumber);
|
|
|
|
|
//下线数量
|
|
|
|
|
int offLineAmount = short.Parse(bytesToHexStr(info.Skip(41).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
|
|
|
|
|
//设备状态
|
|
|
|
|
int deviceStatus = short.Parse(bytesToHexStr(info.Skip(43).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
|
|
|
|
|
//生产节拍
|
|
|
|
|
int productionBeat = short.Parse(bytesToHexStr(info.Skip(51).Take(4).ToArray(), 4), System.Globalization.NumberStyles.HexNumber);
|
|
|
|
|
|
|
|
|
|
Console.WriteLine($"围板设备数据读取====>>>>当前计划:{planCode},物料编号:{materialCode},完成数量:{complateAmount},下线数量:{offLineAmount},设备状态:{deviceStatus},生产节拍:{productionBeat}");
|
|
|
|
|
|
|
|
|
|
//添加完工记录
|
|
|
|
|
RecordSidePanelComplate sidePanelComplate = new RecordSidePanelComplate()
|
|
|
|
|
{
|
|
|
|
|
ProductlineCode = "1001",
|
|
|
|
|
PlanCode = planCode.Substring(0, 16),
|
|
|
|
|
//MaterialCode = string.IsNullOrEmpty(materialCode) ? "" : materialCode,
|
|
|
|
|
MaterialCode = "BCD/310NF",
|
|
|
|
|
CompleteAmount = complateAmount,
|
|
|
|
|
OffLineAmount = offLineAmount,
|
|
|
|
|
DeviceStatus = deviceStatus,
|
|
|
|
|
ProductionBeat = productionBeat,
|
|
|
|
|
RecordTime = DateTime.Now,
|
|
|
|
|
IsFlag = 1
|
|
|
|
|
};
|
|
|
|
|
|
|
|
|
|
if(string.IsNullOrEmpty(planCode))
|
|
|
|
|
{
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
continue;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
//先查询该计划编号下的前一条完工记录,如果不存在本条记录产量为0
|
|
|
|
|
List<RecordSidePanelComplate> sidePanelComplates = _sidePanelComplateServices.Query(x => x.ProductlineCode == "1001" && x.PlanCode == planCode.Substring(0, 16));
|
|
|
|
|
int lastComplateAmount = 0; //前一条完成记录的计划完成数量
|
|
|
|
|
int sumComplateAmount = 0; //当前计划总产量
|
|
|
|
|
if (sidePanelComplates != null)
|
|
|
|
|
{
|
|
|
|
|
if (sidePanelComplates.Count > 0)
|
|
|
|
|
{
|
|
|
|
|
sidePanelComplates = sidePanelComplates.OrderByDescending(x => x.RecordTime).ToList();
|
|
|
|
|
|
|
|
|
|
lastComplateAmount = sidePanelComplates.First().CompleteAmount;
|
|
|
|
|
sidePanelComplate.OutPutAmount = complateAmount - lastComplateAmount;
|
|
|
|
|
sumComplateAmount = sidePanelComplates.Sum(x => x.OutPutAmount) + sidePanelComplate.OutPutAmount;
|
|
|
|
|
|
|
|
|
|
if (sidePanelComplate.OutPutAmount == 0)
|
|
|
|
|
{
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
continue;
|
|
|
|
|
}
|
|
|
|
|
else
|
|
|
|
|
{
|
|
|
|
|
List<ExecutePlanInfo> planInfos = _executePlanInfoServices.Query(x => x.TaskCode.Equals(planCode.Substring(0, 16)) && x.ExecuteStatus == 2);
|
|
|
|
|
if(planInfos != null)
|
|
|
|
|
{
|
|
|
|
|
if(planInfos.Count > 0)
|
|
|
|
|
{
|
|
|
|
|
ExecutePlanInfo planInfo = planInfos.First();
|
|
|
|
|
if (planInfo != null)
|
|
|
|
|
{
|
|
|
|
|
if (planInfo.PlanAmount - sumComplateAmount == 0)
|
|
|
|
|
{
|
|
|
|
|
isFlag = false;
|
|
|
|
|
Console.WriteLine($"围板计划执行完成,计划数量:{planInfo.PlanAmount};实际产量:{sumComplateAmount};差异值:{planInfo.PlanAmount - sumComplateAmount}");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
_sidePanelComplateServices.InsertSidePanelCimplate(sidePanelComplate);
|
|
|
|
|
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
} while (isFlag);
|
|
|
|
|
}
|
|
|
|
|
catch (Exception e)
|
|
|
|
|
{
|
|
|
|
|
Console.WriteLine($"读取围板设备完成数据异常:{e.Message}");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 下发背板生产计划
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="planInfo"></param>
|
|
|
|
|
/// <param name="obj"></param>
|
|
|
|
|
public void SendPlanTaskTo_BackPanel(ExecutePlanInfo planInfo, PlcModel obj_backPanel)
|
|
|
|
|
{
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
Task.Run(() =>
|
|
|
|
|
{
|
|
|
|
|
if (obj_backPanel != null)
|
|
|
|
|
{
|
|
|
|
|
//计划编号10个字:D6000-D6009、物料编号10个字:D6010-D6019、计划数量1个字:D6020、应答字1个字D6021
|
|
|
|
|
obj_backPanel.plc.WriteString("D6030", planInfo.TaskCode);
|
|
|
|
|
string processNumber = GetProcessNumberBy(planInfo.MaterialCode);
|
|
|
|
|
obj_backPanel.plc.WriteString("D6010", "BCD/310NF");
|
|
|
|
|
obj_backPanel.plc.WriteInt32("D6020", planInfo.PlanAmount);
|
|
|
|
|
obj_backPanel.plc.WriteInt32("D6021", 1);
|
|
|
|
|
|
|
|
|
|
Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>等待背板设备应答。。。。。。");
|
|
|
|
|
|
|
|
|
|
#region PLC反馈信号逻辑处理
|
|
|
|
|
//循环读取PLC应答信号,PLC应答后复位应答信号、更新计划状态为执行中
|
|
|
|
|
bool isFlag = true;
|
|
|
|
|
do
|
|
|
|
|
{
|
|
|
|
|
|
|
|
|
|
if (obj_backPanel.plc.ReadInt32("D6021") == 2)
|
|
|
|
|
{
|
|
|
|
|
obj_backPanel.plc.WriteInt32("D6021", 0);
|
|
|
|
|
Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>收到背板板设备应答信号,复位应答地址");
|
|
|
|
|
isFlag = false;
|
|
|
|
|
}
|
|
|
|
|
Thread.Sleep(2000);
|
|
|
|
|
} while (isFlag);
|
|
|
|
|
|
|
|
|
|
//更新计划状态为2执行中
|
|
|
|
|
planInfo.ExecuteStatus = 2;
|
|
|
|
|
_executePlanInfoServices.UpdateExecutePlanInfo(planInfo);
|
|
|
|
|
RefreshCurrentPlanInfoEvent?.Invoke(planInfo);
|
|
|
|
|
#endregion
|
|
|
|
|
|
|
|
|
|
//读取设备进度,完成后再次下发新任务
|
|
|
|
|
ReadDeviceComplate_BackPanel(obj_backPanel);
|
|
|
|
|
}
|
|
|
|
|
});
|
|
|
|
|
}
|
|
|
|
|
catch (Exception ex)
|
|
|
|
|
{
|
|
|
|
|
MessageBox.Show($"背板⽣产计划下发异常:{ex.Message}", "提示", MessageBoxButton.OK, MessageBoxImage.Error,
|
|
|
|
|
MessageBoxResult.OK, MessageBoxOptions.DefaultDesktopOnly);
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 读取背板生产数据
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="obj"></param>
|
|
|
|
|
public void ReadDeviceComplate_BackPanel(PlcModel obj)
|
|
|
|
|
{
|
|
|
|
|
bool isFlag = true;
|
|
|
|
|
|
|
|
|
|
try
|
|
|
|
|
{
|
|
|
|
|
do
|
|
|
|
|
{
|
|
|
|
|
//计划编号:D6030-D6039,物料编号:D6040-D6049,计划完成数:D6050,计划下线数:D6051,设备状态:D6052-D6056,生产节拍:D6057-D6058
|
|
|
|
|
byte[] info = obj.plc.Read("D6030", 59);
|
|
|
|
|
|
|
|
|
|
if (info == null)
|
|
|
|
|
{
|
|
|
|
|
Thread.Sleep(1000);
|
|
|
|
|
continue;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
//计划编号
|
|
|
|
|
string planCode = Encoding.ASCII.GetString(info.Skip(0).Take(20).ToArray());
|
|
|
|
|
//物料编号
|
|
|
|
|
string materialCode = Encoding.ASCII.GetString(info.Skip(20).Take(20).ToArray());
|
|
|
|
|
//完成数量
|
|
|
|
|
int complateAmount = short.Parse(bytesToHexStr(info.Skip(40).Take(1).ToArray(), 1), System.Globalization.NumberStyles.HexNumber);
|
|
|
|
|
//下线数量
|
|
|
|
|
int offLineAmount = short.Parse(bytesToHexStr(info.Skip(41).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
|
|
|
|
|
//设备状态
|
|
|
|
|
int deviceStatus = short.Parse(bytesToHexStr(info.Skip(43).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
|
|
|
|
|
//生产节拍
|
|
|
|
|
int productionBeat = short.Parse(bytesToHexStr(info.Skip(51).Take(4).ToArray(), 4), System.Globalization.NumberStyles.HexNumber);
|
|
|
|
|
|
|
|
|
|
Console.WriteLine($"背板设备数据读取====>>>>当前计划:{planCode},物料编号:{materialCode},完成数量:{complateAmount},下线数量:{offLineAmount},设备状态:{deviceStatus},生产节拍:{productionBeat}");
|
|
|
|
|
|
|
|
|
|
//添加完工记录
|
|
|
|
|
RecordBackPanelComplate backPanelComplate = new RecordBackPanelComplate()
|
|
|
|
|
{
|
|
|
|
|
ProductlineCode = "1001",
|
|
|
|
|
PlanCode = planCode.Substring(0, 16),
|
|
|
|
|
//MaterialCode = string.IsNullOrEmpty(materialCode) ? "" : materialCode,
|
|
|
|
|
MaterialCode = "BCD/310NF",
|
|
|
|
|
CompleteAmount = complateAmount,
|
|
|
|
|
OffLineAmount = offLineAmount,
|
|
|
|
|
DeviceStatus = deviceStatus,
|
|
|
|
|
ProductionBeat = productionBeat,
|
|
|
|
|
RecordTime = DateTime.Now,
|
|
|
|
|
IsFlag = 1
|
|
|
|
|
};
|
|
|
|
|
|
|
|
|
|
if (string.IsNullOrEmpty(planCode))
|
|
|
|
|
{
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
continue;
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
//先查询该计划编号下的前一条完工记录,如果不存在本条记录产量为0
|
|
|
|
|
List<RecordBackPanelComplate> backPanelComplates = _backPanelComplateServices.Query(x => x.ProductlineCode == "1001" && x.PlanCode == planCode.Substring(0, 16));
|
|
|
|
|
int lastComplateAmount = 0; //前一条完成记录的计划完成数量
|
|
|
|
|
int sumComplateAmount = 0; //当前计划总产量
|
|
|
|
|
if (backPanelComplates != null)
|
|
|
|
|
{
|
|
|
|
|
if (backPanelComplates.Count > 0)
|
|
|
|
|
{
|
|
|
|
|
backPanelComplates = backPanelComplates.OrderByDescending(x => x.RecordTime).ToList();
|
|
|
|
|
|
|
|
|
|
lastComplateAmount = backPanelComplates.First().CompleteAmount;
|
|
|
|
|
backPanelComplate.OutPutAmount = complateAmount - lastComplateAmount;
|
|
|
|
|
sumComplateAmount = backPanelComplates.Sum(x => x.OutPutAmount) + backPanelComplate.OutPutAmount;
|
|
|
|
|
if (backPanelComplate.OutPutAmount == 0)
|
|
|
|
|
{
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
continue;
|
|
|
|
|
}
|
|
|
|
|
else
|
|
|
|
|
{
|
|
|
|
|
List<ExecutePlanInfo> planInfos = _executePlanInfoServices.Query(x => x.TaskCode == planCode.Substring(0, 16) && x.ExecuteStatus == 2);
|
|
|
|
|
if (planInfos != null)
|
|
|
|
|
{
|
|
|
|
|
if(planInfos.Count > 0)
|
|
|
|
|
{
|
|
|
|
|
ExecutePlanInfo planInfo = planInfos.First();
|
|
|
|
|
if (planInfo != null)
|
|
|
|
|
{
|
|
|
|
|
if (planInfo.PlanAmount - sumComplateAmount == 0)
|
|
|
|
|
{
|
|
|
|
|
isFlag = false;
|
|
|
|
|
Console.WriteLine($"背板计划执行完成,计划数量:{planInfo.PlanAmount};实际产量:{sumComplateAmount};差异值:{planInfo.PlanAmount - sumComplateAmount}");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
_backPanelComplateServices.InsertBackPanelCimplate(backPanelComplate);
|
|
|
|
|
|
|
|
|
|
Thread.Sleep(5000);
|
|
|
|
|
} while (isFlag);
|
|
|
|
|
}
|
|
|
|
|
catch (Exception e)
|
|
|
|
|
{
|
|
|
|
|
Console.WriteLine($"读取背板设备完成数据异常:{e.Message}");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
/// <summary>
|
|
|
|
|
/// 通过物料编号获取工艺编号
|
|
|
|
|
/// </summary>
|
|
|
|
|
/// <param name="materialCode"></param>
|
|
|
|
|
/// <returns></returns>
|
|
|
|
|
private string GetProcessNumberBy(string materialCode)
|
|
|
|
|
{
|
|
|
|
|
return System.Guid.NewGuid().ToString("N").Substring(0,20);
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
public static string bytesToHexStr(byte[] bytes, int iLen)//e.g. { 0x01, 0x01} ---> " 01 01"
|
|
|
|
|
{
|
|
|
|
|
string returnStr = "";
|
|
|
|
|
if (bytes != null)
|
|
|
|
|
{
|
|
|
|
|
for (int i = 0; i < iLen; i++)
|
|
|
|
|
{
|
|
|
|
|
returnStr += bytes[i].ToString("X2");
|
|
|
|
|
}
|
|
|
|
|
}
|
|
|
|
|
return returnStr;
|
|
|
|
|
}
|
|
|
|
|
}
|