AUCMA_SCADA/Aucma.Core.SheetMetal/Business/SheetMetalPlanTaskHandle.cs

using System;
using System.Collections.Generic;
using System.Globalization;
using System.Linq;
using System.Text;
using System.Threading;
using System.Windows;
using System.Windows.Documents;
using Admin.Core.Common;
using Admin.Core.IService;
using Admin.Core.Model;
using Aucma.Core.HwPLc;
using Microsoft.Extensions.DependencyInjection;

namespace Aucma.Core.SheetMetal.Business;

/// <summary>
/// 箱壳计划任务处理
/// </summary>
public class SheetMetalPlanTaskHandle
{
    
    /// <summary>
    /// 刷新当前正在执行的计划
    /// </summary>
    public delegate void RefreshCurrentPlanInfo(ExecutePlanInfo planInfo);
    public event RefreshCurrentPlanInfo RefreshCurrentPlanInfoEvent;
    
    protected readonly IExecutePlanInfoServices? _executePlanInfoServices;
    protected readonly IRecordSidePanelComplateServices _sidePanelComplateServices;
    public HwPLc.PlcModel plc1 = null;

    public SheetMetalPlanTaskHandle()
    {
        _executePlanInfoServices = 
            App.ServiceProvider.GetService<IExecutePlanInfoServices>();
        _sidePanelComplateServices = App.ServiceProvider.GetService<IRecordSidePanelComplateServices>();
    }

    /// <summary>
    /// 下发围板生产计划
    /// </summary>
    /// <param name="planInfo"></param>
    /// <param name="obj"></param>
    public void SendPlanTask_WB(ExecutePlanInfo planInfo, PlcModel obj)
    {
        Thread.Sleep(5000);
        try
        {
            lock (string.Empty)
            {
                if (obj != null)
                {
                    //计划编号10个字：D6000-D6009、物料编号10个字：D6010-D6019、计划数量1个字：D6020、应答字1个字D6021
                    obj.plc.WriteString("D6000", planInfo.TaskCode);
                    string processNumber = GetProcessNumberBy(planInfo.MaterialCode);
                    obj.plc.WriteString("D6010", "BCD/310NF");
                    obj.plc.WriteInt32("D6020", planInfo.PlanAmount);
                    obj.plc.WriteInt32("D6021", 1);
                        
                    Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>等待围板设备应答。。。。。。");
                    //下发完成后读取PLC应答，应答后复位应答信号

                    #region PLC反馈信号逻辑处理
                    //循环读取PLC应答信号，PLC应答后复位应答信号、更新计划状态为执行中
                    bool isFlag = true;
                    do
                    {
                        if (obj.plc.ReadInt32("D6021") == 2)
                        {
                            obj.plc.WriteInt32("D6021", 0);
                            Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>收到围板设备应答信号，复位应答地址");
                            isFlag = false;
                        }
                        Thread.Sleep(2000);
                    } while (isFlag);
                    
                    //更新计划状态为2执行中
                    planInfo.ExecuteStatus = 2;
                    //SheetMetalPlanTaskHandle handle = new SheetMetalPlanTaskHandle();
                    //plc1 = PlcHelper.melsecList.FirstOrDefault(d => d.EquipName.Equals("OldMelsecPlc1"));
                    //handle.SendPlanTask_WB(list, plc1);
                    _executePlanInfoServices.UpdateExecutePlanInfo(planInfo);
                    RefreshCurrentPlanInfoEvent?.Invoke(planInfo);

                    #endregion
                    
                    //读取设备进度，完成后再次下发新任务
                    ReadDeviceComplate_WB(obj);

                }
            }
        }
        catch (Exception ex)
        {
            MessageBox.Show($"围板⽣产计划下发异常：{ex.Message}", "提示", MessageBoxButton.OK, MessageBoxImage.Error, 
                MessageBoxResult.OK, MessageBoxOptions.DefaultDesktopOnly);
        }
    }
    
    /// <summary>
    /// 读取围板生产数据
    /// </summary>
    /// <param name="obj"></param>
    public void ReadDeviceComplate_WB(PlcModel obj)
    {
        bool isFlag = true;

        try
        {
            do
            {
                //D6030
                //计划编号：D6030-D6039，物料编号：D6040-D6049，计划完成数：D6050，计划下线数：D6051，设备状态：D6052-D6056,生产节拍：D6057-D6058
                byte[] info = obj.plc.Read("D6030", 59);
                //计划编号
                string planCode = Encoding.ASCII.GetString(info.Skip(0).Take(20).ToArray());
                //物料编号
                string materialCode = Encoding.ASCII.GetString(info.Skip(20).Take(20).ToArray());
                //完成数量
                int complateAmount = short.Parse(bytesToHexStr(info.Skip(40).Take(1).ToArray(), 1), System.Globalization.NumberStyles.HexNumber);
                //下线数量
                int offLineAmount = short.Parse(bytesToHexStr(info.Skip(41).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
                //设备状态
                int deviceStatus = short.Parse(bytesToHexStr(info.Skip(43).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
                //生产节拍
                int productionBeat = short.Parse(bytesToHexStr(info.Skip(51).Take(4).ToArray(), 4), System.Globalization.NumberStyles.HexNumber);

                Console.WriteLine($"设备数据读取====>>>>当前计划：{planCode},物料编号：{materialCode},完成数量：{complateAmount},下线数量：{offLineAmount},设备状态：{deviceStatus},生产节拍：{productionBeat}");

                //添加完工记录
                RecordSidePanelComplate sidePanelComplate = new RecordSidePanelComplate()
                {
                    ProductlineCode = "1001",
                    PlanCode = planCode,
                    MaterialCode = materialCode,
                    CompleteAmount = complateAmount,
                    OffLineAmount = offLineAmount,
                    DeviceStatus = deviceStatus,
                    ProductionBeat = productionBeat,
                    RecordTime = DateTime.Now
                };

                //先查询该计划编号下的前一条完工记录，如果不存在本条记录产量为0
                List<RecordSidePanelComplate> sidePanelComplates = _sidePanelComplateServices.Query(x => x.ProductlineCode == "1001" && x.PlanCode == planCode);
                int lastComplateAmount = 0; //前一条完成记录的计划完成数量
                int sumComplateAmount = 0; //当前计划总产量
                if (sidePanelComplates != null)
                {
                    if (sidePanelComplates.Count > 0)
                    {
                        sidePanelComplates = sidePanelComplates.OrderByDescending(x => x.RecordTime).ToList();

                        lastComplateAmount = sidePanelComplates.First().CompleteAmount;
                        sidePanelComplate.OutPutAmount = complateAmount - lastComplateAmount;
                        sumComplateAmount = sidePanelComplates.Sum(x => x.OutPutAmount) + sidePanelComplate.OutPutAmount;
                        if (sidePanelComplate.OutPutAmount == 0)
                        {
                            Thread.Sleep(5000);
                            continue;
                        }
                        else
                        {
                            if (sumComplateAmount > 0)
                            {
                                ExecutePlanInfo planInfo = _executePlanInfoServices.Query(x => x.TaskCode.Equals(planCode.Substring(0, 13)) && x.ExecuteStatus == 2).FirstOrDefault();

                                if (planInfo != null)
                                {
                                    if (sumComplateAmount > planInfo.CompleteAmount)
                                    {

                                        if (planInfo.PlanAmount - sumComplateAmount == 0)
                                        {
                                            Console.WriteLine($"计划：{planCode},执行完成！！！");
                                            planInfo.CompleteAmount = sumComplateAmount;
                                            planInfo.ExecuteStatus = 3;
                                            _executePlanInfoServices.UpdateExecutePlanInfo(planInfo);

                                            isFlag = false;
                                        }
                                        else
                                        {
                                            Console.WriteLine(
                                                $"设备当前计划：{planCode},计划数量：{planInfo.PlanAmount},实际完成：{sumComplateAmount},差异：{planInfo.PlanAmount - sumComplateAmount}");
                                            planInfo.CompleteAmount = sumComplateAmount;
                                            _executePlanInfoServices.UpdateExecutePlanInfo(planInfo);
                                        }

                                        RefreshCurrentPlanInfoEvent?.Invoke(planInfo);
                                    }
                                }
                            }
                        }


                    }
                }

                _sidePanelComplateServices.InsertSidePanelCimplate(sidePanelComplate);

                Thread.Sleep(5000);
            } while (isFlag);
        }
        catch (Exception e)
        {
            Console.WriteLine($"读取设备完成数据异常:{e.Message}");
        }
    }

   
    
    /// <summary>
    /// 下发背板生产计划
    /// </summary>
    /// <param name="planInfo"></param>
    /// <param name="obj"></param>
    public void SendPlanTaskTo_BB(ExecutePlanInfo planInfo, PlcModel obj)
    {
        Thread.Sleep(5000);
        try
        {
            lock (string.Empty)
            {
                if (obj != null)
                {
                    //计划编号10个字：D6000-D6009、物料编号10个字：D6010-D6019、计划数量1个字：D6020、应答字1个字D6021
                    obj.plc.WriteString("D6000", planInfo.TaskCode);
                    string processNumber = GetProcessNumberBy(planInfo.MaterialCode);
                    obj.plc.WriteString("D6010", "BCD/310NF");
                    obj.plc.WriteInt32("D6020", planInfo.PlanAmount);
                    obj.plc.WriteInt32("D6021", 1);
                        
                    Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>等待背板设备应答。。。。。。");
                   
                    #region PLC反馈信号逻辑处理
                    //循环读取PLC应答信号，PLC应答后复位应答信号、更新计划状态为执行中
                    bool isFlag = true;
                    do
                    {

                        if (obj.plc.ReadInt32("D6021") == 2)
                        {
                            obj.plc.WriteInt32("D6021", 0);
                            Console.WriteLine($"{DateTime.Now.ToString("HH:m:s")}===>收到背板板设备应答信号，复位应答地址");
                            isFlag = false;
                        }
                        Thread.Sleep(2000);
                    } while (isFlag);
                    
                    //更新计划状态为2执行中
                    planInfo.ExecuteStatus = 2;
                    _executePlanInfoServices.UpdateExecutePlanInfo(planInfo);
                    RefreshCurrentPlanInfoEvent?.Invoke(planInfo);

                    #endregion
                        
                    //读取设备进度，完成后再次下发新任务
                    ReadDeviceComplate_BB(obj);
                }
                else
                {
                    return;
                }
            }
        }
        catch (Exception ex)
        {
            MessageBox.Show($"背板⽣产计划下发异常：{ex.Message}", "提示", MessageBoxButton.OK, MessageBoxImage.Error, 
                MessageBoxResult.OK, MessageBoxOptions.DefaultDesktopOnly);
        }
    }
    
    /// <summary>
    /// 读取背板生产数据
    /// </summary>
    /// <param name="obj"></param>
    public void ReadDeviceComplate_BB(PlcModel obj)
    {
        bool isFlag = true;

        try
        {
            do
                {
                    //计划编号：D6030-D6039，物料编号：D6040-D6049，计划完成数：D6050，计划下线数：D6051，设备状态：D6052-D6056,生产节拍：D6057-D6058
                    byte[] info = obj.plc.Read("D6030", 59);
                    //计划编号
                    string planCode = Encoding.ASCII.GetString(info.Skip(0).Take(20).ToArray());
                    //物料编号
                    string materialCode = Encoding.ASCII.GetString(info.Skip(20).Take(20).ToArray());
                    //完成数量
                    int complateAmount =  short.Parse(bytesToHexStr(info.Skip(40).Take(1).ToArray(),1),System.Globalization.NumberStyles.HexNumber);
                    //下线数量
                    int offLineAmount = short.Parse(bytesToHexStr(info.Skip(41).Take(2).ToArray(),2),System.Globalization.NumberStyles.HexNumber);
                    //设备状态
                    int deviceStatus = short.Parse(bytesToHexStr(info.Skip(43).Take(2).ToArray(), 2),System.Globalization.NumberStyles.HexNumber);
                    //生产节拍
                    int productionBeat = short.Parse(bytesToHexStr(info.Skip(51).Take(4).ToArray(),4),System.Globalization.NumberStyles.HexNumber);

                    Console.WriteLine($"设备数据读取====>>>>当前计划：{planCode},物料编号：{materialCode},完成数量：{complateAmount},下线数量：{offLineAmount},设备状态：{deviceStatus},生产节拍：{productionBeat}");
                    
                    //添加完工记录
                    RecordSidePanelComplate sidePanelComplate = new RecordSidePanelComplate()
                    {
                        ProductlineCode = "1002",
                        PlanCode = planCode,
                        MaterialCode = materialCode,
                        CompleteAmount = complateAmount,
                        OffLineAmount = offLineAmount,
                        DeviceStatus = deviceStatus,
                        ProductionBeat = productionBeat,
                        RecordTime = DateTime.Now
                    };
                    
                    //先查询该计划编号下的前一条完工记录，如果不存在本条记录产量为0
                    List<RecordSidePanelComplate> sidePanelComplates = _sidePanelComplateServices.Query(x => x.ProductlineCode == "1002" && x.PlanCode == planCode);
                    int lastComplateAmount = 0; //前一条完成记录的计划完成数量
                    int sumComplateAmount = 0; //当前计划总产量
                    if (sidePanelComplates != null)
                    {
                        if (sidePanelComplates.Count > 0)
                        {
                            sidePanelComplates = sidePanelComplates.OrderByDescending(x => x.RecordTime).ToList();
                            
                            lastComplateAmount = sidePanelComplates.First().CompleteAmount;
                            sidePanelComplate.OutPutAmount = complateAmount - lastComplateAmount;
                            sumComplateAmount = sidePanelComplates.Sum(x => x.OutPutAmount) + sidePanelComplate.OutPutAmount;
                            if (sidePanelComplate.OutPutAmount == 0)
                            {
                                Thread.Sleep(5000);
                                continue;
                            }
                            else
                            {
                                if (sumComplateAmount > 0)
                                {
                                    ExecutePlanInfo planInfo = _executePlanInfoServices.Query(x=>x.TaskCode.Equals(planCode.Substring(0,13)) && x.ExecuteStatus == 2).FirstOrDefault();
                    
                                    if (planInfo != null)
                                    {
                                        if (sumComplateAmount > planInfo.CompleteAmount)
                                        {
                                        
                                            if (planInfo.PlanAmount - sumComplateAmount == 0)
                                            {
                                                Console.WriteLine($"计划：{planCode},执行完成！！！");
                                                planInfo.CompleteAmount = sumComplateAmount;
                                                planInfo.ExecuteStatus = 3;
                                                _executePlanInfoServices.UpdateExecutePlanInfo(planInfo);

                                                isFlag = false;
                                            }
                                            else
                                            {
                                                Console.WriteLine(
                                                    $"设备当前计划：{planCode},计划数量：{planInfo.PlanAmount},实际完成：{sumComplateAmount},差异：{planInfo.PlanAmount - sumComplateAmount}");
                                                planInfo.CompleteAmount = sumComplateAmount;
                                                _executePlanInfoServices.UpdateExecutePlanInfo(planInfo);
                                            }
                            
                                            RefreshCurrentPlanInfoEvent?.Invoke(planInfo);
                                        }
                                    }
                                }
                            }

                            
                        }
                    }
                    
                    _sidePanelComplateServices.InsertSidePanelCimplate(sidePanelComplate);
                    
                    Thread.Sleep(5000);
                } while (isFlag);
        }
        catch (Exception e)
        {
            Console.WriteLine($"读取设备完成数据异常:{e.Message}");
        }
    }
    
    

    /// <summary>
    /// 通过物料编号获取工艺编号
    /// </summary>
    /// <param name="materialCode"></param>
    /// <returns></returns>
    private string GetProcessNumberBy(string materialCode)
    {
        return System.Guid.NewGuid().ToString("N").Substring(0,20);
    }
    
    public static string bytesToHexStr(byte[] bytes, int iLen)//e.g. { 0x01, 0x01} ---> " 01 01"
    {
        string returnStr = "";
        if (bytes != null)
        {
            for (int i = 0; i < iLen; i++)
            {
                returnStr += bytes[i].ToString("X2");
            }
        }
        return returnStr;
    }
}