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AUCMA_SCADA/Aucma.Core.OldBoxFoam/Business/CollectionFoamMachine.cs

320 lines
13 KiB
C#

using Admin.Core.Common.Helper;
using Admin.Core.IService;
using Admin.Core.Model;
using Aucma.Core.HwPLc;
using log4net;
using Microsoft.Extensions.DependencyInjection;
using NetTaste;
using NPOI.SS.Formula.Functions;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using static NPOI.HSSF.Util.HSSFColor;
namespace Aucma.Core.OldBoxFoam.Business
{
public class CollectionFoamMachine
{
private readonly log4net.ILog log = LogManager.GetLogger(typeof(CollectionFoamMachine));
private System.Text.ASCIIEncoding asciiEncoding = new System.Text.ASCIIEncoding();
private readonly IBoxLastShotRecordServices? _lastShotRecordServices = App.ServiceProvider.GetService<IBoxLastShotRecordServices>();
public void startCollect()
{
try
{
Task.Run(() =>
{
Thread.Sleep(5000);
var obj_1 = PlcHelper.siemensList.FirstOrDefault(d => d.Id == 5);
var obj_2 = PlcHelper.siemensList.FirstOrDefault(d => d.Id == 6);
ReadFillingRecord(obj_1, obj_2);
});
}catch(Exception ex)
{
log.Error($"发泡机参数采集异常:{ex.Message}");
}
}
/// <summary>
/// 通过PLC读取注料温度和压力
/// </summary>
/// <param name="obj_1"></param>
/// <param name="obj_2"></param>
/// <returns></returns>
private List<BoxLastShotRecord> ReadTempAndHpByPlc(PlcModel obj_1,PlcModel obj_2)
{
List<BoxLastShotRecord> boxLastShots = new List<BoxLastShotRecord>();
if (obj_1 != null)
{
#region 1#发泡机参数
byte[] info = obj_1.plc.Read("VD600", 50);
var temp1 = byteToFloat(info.Skip(0).Take(4).ToArray()).ToString("0.00");
var temp2 = byteToFloat(info.Skip(4).Take(4).ToArray()).ToString("0.00");
var temp3 = byteToFloat(info.Skip(20).Take(4).ToArray()).ToString("0.00");
var temp4 = byteToFloat(info.Skip(24).Take(4).ToArray()).ToString("0.00");
byte[] phInfo = obj_1.plc.Read("VD200", 100);
var pressure1 = byteToFloat(phInfo.Skip(0).Take(4).ToArray()).ToString("0.00");
var pressure2 = byteToFloat(phInfo.Skip(20).Take(4).ToArray()).ToString("0.00");
var pressure3 = byteToFloat(phInfo.Skip(40).Take(4).ToArray()).ToString("0.00");
var pressure4 = byteToFloat(phInfo.Skip(60).Take(4).ToArray()).ToString("0.00");
#endregion
boxLastShots.Add(new BoxLastShotRecord()
{
ProductLineCode = "CX_01",
StationNumber = "1105",
System = "1",
SystemStatus = 1,
PolTemp = temp1.ToString(),
IsoTemp = temp3.ToString(),
GunCode = "A1",
PolHp = pressure1.ToString(),
IsoHp = pressure3.ToString(),
CreateTime = DateTime.Now,
});
boxLastShots.Add(new BoxLastShotRecord()
{
ProductLineCode = "CX_01",
StationNumber = "1105",
System = "1",
SystemStatus = 1,
PolTemp = temp1.ToString(),
IsoTemp = temp3.ToString(),
GunCode = "B1",
PolHp = pressure2.ToString(),
IsoHp = pressure4.ToString(),
CreateTime = DateTime.Now,
});
}
if (obj_2 != null)
{
#region 2#发泡机参数
byte[] info = obj_1.plc.Read("VD600", 50);
var temp1 = byteToFloat(info.Skip(0).Take(4).ToArray()).ToString("0.00");
var temp2 = byteToFloat(info.Skip(4).Take(4).ToArray()).ToString("0.00");
var temp3 = byteToFloat(info.Skip(20).Take(4).ToArray()).ToString("0.00");
var temp4 = byteToFloat(info.Skip(24).Take(4).ToArray()).ToString("0.00");
byte[] phInfo = obj_1.plc.Read("VD200", 100);
var pressure1 = byteToFloat(phInfo.Skip(0).Take(4).ToArray()).ToString("0.00");
var pressure2 = byteToFloat(phInfo.Skip(20).Take(4).ToArray()).ToString("0.00");
var pressure3 = byteToFloat(phInfo.Skip(40).Take(4).ToArray()).ToString("0.00");
var pressure4 = byteToFloat(phInfo.Skip(60).Take(4).ToArray()).ToString("0.00");
#endregion
boxLastShots.Add(new BoxLastShotRecord()
{
ProductLineCode = "CX_01",
StationNumber = "1105",
System = "2",
SystemStatus = 1,
PolTemp = temp1.ToString(),
IsoTemp = temp3.ToString(),
GunCode = "A2",
PolHp = pressure1.ToString(),
IsoHp = pressure3.ToString(),
CreateTime = DateTime.Now,
});
boxLastShots.Add(new BoxLastShotRecord()
{
ProductLineCode = "CX_01",
StationNumber = "1105",
System = "2",
SystemStatus = 1,
PolTemp = temp1.ToString(),
IsoTemp = temp3.ToString(),
GunCode = "B2",
PolHp = pressure2.ToString(),
IsoHp = pressure4.ToString(),
CreateTime = DateTime.Now,
});
}
_lastShotRecordServices.AddAsync(boxLastShots);
return boxLastShots;
}
private void ReadFillingRecord(PlcModel obj_1, PlcModel obj_2)
{
Task.Run(() =>
{
while (true)
{
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>开始读取1#发泡结束信号");
if (obj_1 != null)
{
if (obj_1.plc.ReadBool("I3.1"))
{
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>1#发泡机A1枪结束信号");
ReadParamData(obj_1, "1", "A1");
Thread.Sleep(6000);
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>1#发泡机A1枪结束逻辑处理完成");
}
else if (obj_1.plc.ReadBool("I4.1"))
{
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>1#发泡机B1枪结束信号");
ReadParamData(obj_1, "1", "B1");
Thread.Sleep(6000);
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>1#发泡机B1枪结束逻辑处理完成");
}
}
Thread.Sleep(1000);
}
});
Task.Run(() =>
{
while (true)
{
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>开始读取2#发泡结束信号");
if (obj_2 != null)
{
if (obj_2.plc.ReadBool("I3.1"))
{
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>2#发泡机A2枪结束信号");
ReadParamData(obj_2, "2", "A2");
Thread.Sleep(6000);
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>2#发泡机B2枪结束逻辑处理完成");
}
else if (obj_2.plc.ReadBool("I4.1"))
{
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>2#发泡机B2枪结束信号");
ReadParamData(obj_2, "2", "B2");
Thread.Sleep(6000);
Console.WriteLine($"{DateTime.Now.ToString("HH:mm:ss.ss")}===>2#发泡机B2枪结束逻辑处理完成");
}
}
Thread.Sleep(1000);
}
});
}
/// <summary>
/// 读取注料记录参数
/// </summary>
/// <param name="obj"></param>
/// <param name="systemCode"></param>
/// <param name="gunCode"></param>
private void ReadParamData(PlcModel obj,string systemCode,string gunCode)
{
try
{
lock (string.Empty)
{
Thread.Sleep(500);
if (obj != null)
{
byte[] info = obj.plc.Read("VW1060", 40);
var gun = asciiEncoding.GetString(info.Skip(2).Take(1).ToArray()).Replace("\0", "").Trim('\n');
var station = short.Parse(StringChange.bytesToHexStr(info.Skip(3).Take(1).ToArray(), 1), System.Globalization.NumberStyles.HexNumber);
var setWeight = byteToFloat(info.Skip(4).Take(4).ToArray()).ToString("0.00");
var realWeight = byteToFloat(info.Skip(8).Take(4).ToArray()).ToString("0.00");
var mixingRatio = byteToFloat(info.Skip(12).Take(4).ToArray()).ToString("0.00");
var polHp = byteToFloat(info.Skip(16).Take(4).ToArray()).ToString("0.00");
var isoHp = byteToFloat(info.Skip(20).Take(4).ToArray()).ToString("0.00");
var hp = byteToFloat(info.Skip(24).Take(4).ToArray()).ToString("0.00");
var carryGunTime = short.Parse(StringChange.bytesToHexStr(info.Skip(28).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
var closeGunTime = short.Parse(StringChange.bytesToHexStr(info.Skip(30).Take(2).ToArray(), 2), System.Globalization.NumberStyles.HexNumber);
string outPutAddress = $"{(gun == "A" ? "VW18" : "VW28")}{(station * 2).ToString().PadLeft(2, '0')}";
//log.Info($"读取{gun}枪{station}工位产量地址:{outPutAddress}");
var outPut = obj.plc.ReadInt16(outPutAddress);
byte[] tempInfo = obj.plc.Read("VD600", 50);
var temp1 = byteToFloat(tempInfo.Skip(0).Take(4).ToArray()).ToString("0.00");
var temp2 = byteToFloat(tempInfo.Skip(4).Take(4).ToArray()).ToString("0.00");
var temp3 = byteToFloat(tempInfo.Skip(20).Take(4).ToArray()).ToString("0.00");
var temp4 = byteToFloat(tempInfo.Skip(24).Take(4).ToArray()).ToString("0.00");
bool statusFlag_1 = obj.plc.ReadBool("Q0.1");
bool statusFlag_2 = obj.plc.ReadBool("Q0.2");
bool statusFlag_3 = obj.plc.ReadBool("Q0.3");
int statusFlag = 0;
if (statusFlag_1)
{
statusFlag = 3;
}else if(statusFlag_2)
{
statusFlag = 1;
}else if(statusFlag_3)
{
statusFlag = 2;
}
//Console.WriteLine($"{systemCode}#状态:{statusFlag}");
var shotRecord = new BoxLastShotRecord()
{
ProductLineCode = "CX_01",
StationNumber = "1105",
System = systemCode,
SystemStatus = statusFlag,
PourNu = station.ToString(),
GunCode = gunCode,
SetWeight = setWeight,
PourWeight = realWeight,
PourRatio = mixingRatio,
PolTemp = temp1.ToString(),
IsoTemp = temp3.ToString(),
PolHp = polHp.ToString(),
IsoHp = isoHp.ToString(),
HydrPress = hp,
MixpistOn = carryGunTime.ToString(),
MixpistOff = closeGunTime.ToString(),
TotalYield = outPut.ToString(),
CreateTime = DateTime.Now,
};
_lastShotRecordServices.AddAsync(shotRecord);
}
}
}catch(Exception ex)
{
log.Error($"注料记录数据采集异常:{ex.Message}");
}
}
/// <summary>
/// byte数组转换为float
/// </summary>
private float byteToFloat(byte[] list)
{
float result = 0.00f;
Array.Reverse(list);
result = BitConverter.ToSingle(list, 0);
return result;
}
}
}